My 3.7 mani, ZDX TB, and pnp runners build thread
#801
takin care of Business in
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almost there is relative throttle and absolute throttle...one is the APP sensor and the other is the TB Butterfly position (TPS)
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Mondo375 (03-18-2014)
#805
Jeff
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Did the 3.7 swap last summer didnt drive the car in the winter but I'm getting a p1078 = intake manifold runner high rpm malfunction.
That code has something to do with that mechanism that solenoid mechanism. Its not engaging the baffle on the inside of manifold. Its like its stuck closed and I can't figure out wtf is going on.
__________________
That code has something to do with that mechanism that solenoid mechanism. Its not engaging the baffle on the inside of manifold. Its like its stuck closed and I can't figure out wtf is going on.
__________________
#807
Racer
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https://acurazine.com/forums/3g-tl-p.../#post14715349
https://acurazine.com/forums/3g-tl-p...e-read-926653/
https://acurazine.com/forums/3g-tl-p...-3-5-a-903938/
Also, Dom (DomGSR-T) can fix that for you if you have Hondata.
Last edited by mrkingstonvi; 11-04-2016 at 10:01 AM.
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#808
For those thinking of doing the 3.7 IM/TB swap, I have compiled the relevant information from this thread to update this first post with.
This mod is recommended for people who are already bolted on with exhaust mods and want to take their car further, potentially with the tuning given in the new Flashpro solution for 07-08 TL's.
Estimated costs
1) ~ $500 for the 3.7 IM, TB, and hardware
2) ~ $150 for the IM cover plate if you have 04-06 TL
3) $100-150 for boring the Throttle body (optional)
4) $350 for porting and polishing lower intake runners and port-matching to the intake manifolds outlets, and gasket matching them.
Required Parts for swapping a 3.7 IM and Throttle body onto all 04-08 TL (base and Type-S)
94050-08080 NUT, FLANGE (8MM) 4 $0.19 $0.76
95701-08060-08 BOLT, FLANGE (8X60) 4 $0.88 $3.52
17105-RCJ-A01 GASKET, IN. MANIFOLD 1 $36.75 $36.75
92900-08050-3B BOLT, STUD (8X50) 4 $0.81 $3.24
17160-RK2-A00 MANIFOLD, IN. 1 $224.75 $224.75
16176-RYE-A10 GASKET, THROTTLE BODY 3 $0.47 $1.41
16400-RYE-A11 THROTTLE BODY, ELECTRONIC CONTROL (GMD8B) 1 $192.54 $192.54
90104-RCJ-A00 BOLT, SPECIAL FLANGE (6X18) -> get a few of these - you'll need 2 of them when you swap your IM cover plate to the new manifold because the 04-08 mani uses a couple of studs with nuts that are not present in the 3.7 manifold. On the 3.7 these are just bolt holes that you will want to fill with these bolts.
Additional Required Parts for 04-06 TL
17140-RKB-013 COVER, IN. MANIFOLD (UPPER) - this is the cover plate. This part # includes the cover plate gasket as well
Installation tips
1) Be very careful to NOT over-torque the IM cover plate bolts. It's very easy to snap the head on them
2) For the throttle body, you cannot use the MAP sensor from the 3.7 (the black sensor sticking out of the top of the TB), UNLESS you dremel the guides off so that your connector will fit over it. So you have two options. The first option is to swap your MAP sensor from your stock TB over to the new 3.7 TB, OR you can do as Anil (swoosh) did which is dremel out the guides on the 3.7 sensor so that your stock connector will fit, he took the following photo to illustrate this:
Some people who are using the 3.7 MAP sensor have reported smoother idle and less tip-in issues when letting off the gas.
3) air intake coupler - remember your 3.7 TB has an inlet size of slightly over 3.5" - I had to seriously fight with the rubber coupler on my AEM V2 intake to get it to slide over. It did fit and seal completely, but it was a pain in the ass. If you have a stock intake on your car, it may not have enough flex in the coupling to fully attach to the new Throttle body.
4) Relocation of IAT sensor - the 3.7 manifold doesn't have a bung for the IAT sensor. IF you have an AEM V2 intake, there is a bung for it near where the intake attaches to the throttlebody, facing the front of the car. You can't miss it. It's sole purpose is to house your IAT if you need to, so you can thread it right in.
a) IF YOU DO NOT HAVE AN AEM V2 INTAKE: you can relocate the IAT per Innacurate's thread here: https://acurazine.com/forums/showthr...age=3&t=803036
b) IAT location on a 2004-2006 TL is on the neck of the IM right where it mates with the Throttle body
c) IAT location on a 2007-2008 TL is on the main body of the IM
What to Expect After the Install
1) bouncy idle initially, ECU will figure it out for the most part after a few days, although again it sounds like if you use the MAP sensor from the 3.7 TB it will work itself out a bit faster and better
2) potential CEL for the relocation of your IAT sensor. This is the computer going crazy and is temporary - just have an OBD2 scanner reset the code and you should be good. I only got it once after driving 2 miles after the install. Haven't seen it since 5k miles later
3) minor bucking between 2500-3000 RPM's if you are just cruising and have your foot on the gas slightly - maybe 5% throttle. I also have noticed it in cruise control as well. A tune if you have Flashpro will fix this for sure.
Performance Gains
Weight reduced by a few pounds (3.7 manifold is magnesium and the 04-08 IM is aluminum)
Air/Fuel ratios evened out quite well with this mod - I had been previously running very rich with all my exhaust mods, around 11.4. Once the 3.7 was on and air flow was increased, it leaned out to more expected levels of 12.3 or so. Pretty good for stock ECU.
Without a port and polish, just the 3.7 IM/TB, I saw about 7 whp / 5 wtq gain, and I was already fully bolted on with exhaust, HFPC's, jpipe, and aem v2 intake. This is also without a tune. Here is my dyno chart of before/after:
Attachment 50162
It is assumed that a 3.2 TL would gain more from this mod as the 3.5 Type-S intake manifold flows more already, so the jump to the 3.7 isn't as big as it would be from the 3.2 platform.
With port and polish expect minimal gains over what I got - the 3.7 flows very well already. There are gains to be had with ported runners, though. to the tune of 5-10 whp. Also if you already have a PnP'ed intake manifold on your current 3.2 or 3.5 manifold, this swap to the 3.7 won't gain you much if anything.
Conclusion
This is a very important mod if you are planning to do an NA build on your car, or a supercharged application. If you are turbocharged, well....GTFO libert69 you already have 500 whp
It's an important mod to actually take advantage of any aftermarket CAI that you buy, and again is very important if you plan to have any work done on the heads, cams, etc.
Will benefit from a tune greatly but still offers good mid-range and top-end gains.
This mod is recommended for people who are already bolted on with exhaust mods and want to take their car further, potentially with the tuning given in the new Flashpro solution for 07-08 TL's.
Estimated costs
1) ~ $500 for the 3.7 IM, TB, and hardware
2) ~ $150 for the IM cover plate if you have 04-06 TL
3) $100-150 for boring the Throttle body (optional)
4) $350 for porting and polishing lower intake runners and port-matching to the intake manifolds outlets, and gasket matching them.
Required Parts for swapping a 3.7 IM and Throttle body onto all 04-08 TL (base and Type-S)
94050-08080 NUT, FLANGE (8MM) 4 $0.19 $0.76
95701-08060-08 BOLT, FLANGE (8X60) 4 $0.88 $3.52
17105-RCJ-A01 GASKET, IN. MANIFOLD 1 $36.75 $36.75
92900-08050-3B BOLT, STUD (8X50) 4 $0.81 $3.24
17160-RK2-A00 MANIFOLD, IN. 1 $224.75 $224.75
16176-RYE-A10 GASKET, THROTTLE BODY 3 $0.47 $1.41
16400-RYE-A11 THROTTLE BODY, ELECTRONIC CONTROL (GMD8B) 1 $192.54 $192.54
90104-RCJ-A00 BOLT, SPECIAL FLANGE (6X18) -> get a few of these - you'll need 2 of them when you swap your IM cover plate to the new manifold because the 04-08 mani uses a couple of studs with nuts that are not present in the 3.7 manifold. On the 3.7 these are just bolt holes that you will want to fill with these bolts.
Additional Required Parts for 04-06 TL
17140-RKB-013 COVER, IN. MANIFOLD (UPPER) - this is the cover plate. This part # includes the cover plate gasket as well
Installation tips
1) Be very careful to NOT over-torque the IM cover plate bolts. It's very easy to snap the head on them
2) For the throttle body, you cannot use the MAP sensor from the 3.7 (the black sensor sticking out of the top of the TB), UNLESS you dremel the guides off so that your connector will fit over it. So you have two options. The first option is to swap your MAP sensor from your stock TB over to the new 3.7 TB, OR you can do as Anil (swoosh) did which is dremel out the guides on the 3.7 sensor so that your stock connector will fit, he took the following photo to illustrate this:
Some people who are using the 3.7 MAP sensor have reported smoother idle and less tip-in issues when letting off the gas.
3) air intake coupler - remember your 3.7 TB has an inlet size of slightly over 3.5" - I had to seriously fight with the rubber coupler on my AEM V2 intake to get it to slide over. It did fit and seal completely, but it was a pain in the ass. If you have a stock intake on your car, it may not have enough flex in the coupling to fully attach to the new Throttle body.
4) Relocation of IAT sensor - the 3.7 manifold doesn't have a bung for the IAT sensor. IF you have an AEM V2 intake, there is a bung for it near where the intake attaches to the throttlebody, facing the front of the car. You can't miss it. It's sole purpose is to house your IAT if you need to, so you can thread it right in.
a) IF YOU DO NOT HAVE AN AEM V2 INTAKE: you can relocate the IAT per Innacurate's thread here: https://acurazine.com/forums/showthr...age=3&t=803036
b) IAT location on a 2004-2006 TL is on the neck of the IM right where it mates with the Throttle body
c) IAT location on a 2007-2008 TL is on the main body of the IM
What to Expect After the Install
1) bouncy idle initially, ECU will figure it out for the most part after a few days, although again it sounds like if you use the MAP sensor from the 3.7 TB it will work itself out a bit faster and better
2) potential CEL for the relocation of your IAT sensor. This is the computer going crazy and is temporary - just have an OBD2 scanner reset the code and you should be good. I only got it once after driving 2 miles after the install. Haven't seen it since 5k miles later
3) minor bucking between 2500-3000 RPM's if you are just cruising and have your foot on the gas slightly - maybe 5% throttle. I also have noticed it in cruise control as well. A tune if you have Flashpro will fix this for sure.
Performance Gains
Weight reduced by a few pounds (3.7 manifold is magnesium and the 04-08 IM is aluminum)
Air/Fuel ratios evened out quite well with this mod - I had been previously running very rich with all my exhaust mods, around 11.4. Once the 3.7 was on and air flow was increased, it leaned out to more expected levels of 12.3 or so. Pretty good for stock ECU.
Without a port and polish, just the 3.7 IM/TB, I saw about 7 whp / 5 wtq gain, and I was already fully bolted on with exhaust, HFPC's, jpipe, and aem v2 intake. This is also without a tune. Here is my dyno chart of before/after:
Attachment 50162
It is assumed that a 3.2 TL would gain more from this mod as the 3.5 Type-S intake manifold flows more already, so the jump to the 3.7 isn't as big as it would be from the 3.2 platform.
With port and polish expect minimal gains over what I got - the 3.7 flows very well already. There are gains to be had with ported runners, though. to the tune of 5-10 whp. Also if you already have a PnP'ed intake manifold on your current 3.2 or 3.5 manifold, this swap to the 3.7 won't gain you much if anything.
Conclusion
This is a very important mod if you are planning to do an NA build on your car, or a supercharged application. If you are turbocharged, well....GTFO libert69 you already have 500 whp
It's an important mod to actually take advantage of any aftermarket CAI that you buy, and again is very important if you plan to have any work done on the heads, cams, etc.
Will benefit from a tune greatly but still offers good mid-range and top-end gains.
So with that being said if i get a AEM Cai i wont need to relocate the IAT?
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Jay King (09-18-2017)
#812
Advanced
INTAKE TUBE:
https://www.airaid.com/mobile/product.aspx?prod=100-350
AIR FILTER: (link is just an idea of a inverted filter)
https://www.amazon.com/gp/aw/d/B00AFRIVNQ/ref=pd_aw_lpo_263_bs_img_1?ie=UTF8&psc=1&refRID=76 RW5JP14YM6KTMK1KQ3
COUPLINGS/CLAMPS
http://www.siliconeintakes.com
#813
Swapped to 3.7mani TB with P2R mani spacer. Used AEM V2 as well. Having serious issues with rev hang and high idle. Took apart my top plate and noticed butterfly valve is partially open. Reused my MAP off stock TB during install. After a quick drive around town, the car threw P1683 and P0507. I reset codes with a scan tool. Drove around again and it went into limp mode after 5 minutes. Pulled over reset again in order to get back home. Will a Hondata tune be able to fix the issues I'm experiencing?
#814
Slot Machine Lubricator
iTrader: (2)
Swapped to 3.7mani TB with P2R mani spacer. Used AEM V2 as well. Having serious issues with rev hang and high idle. Took apart my top plate and noticed butterfly valve is partially open. Reused my MAP off stock TB during install. After a quick drive around town, the car threw P1683 and P0507. I reset codes with a scan tool. Drove around again and it went into limp mode after 5 minutes. Pulled over reset again in order to get back home. Will a Hondata tune be able to fix the issues I'm experiencing?
IDK what the rest of your mods are, but without a proper tune you're netting a loss in horse power. The flashpro will also eliminate rev hang with an actual checkbox.
#817
I am just going to put it back to stock. A vacuum leak that I couldn't find was aquired with the swap and my 02 sensor is bad. Tried using brake clean to find the leak with no luck. Keep getting 0 throttle after one running cycle and shutting off then back on. With the bad 02 sensor, I am unable to get a tune. Thinking about selling the parts.
#822
Burning Brakes
LOL on this also. Welds cracking? Some low buck welder working on Friday...
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