E-Manage Thread

Thread Tools
 
Search this Thread
 
Old Nov 6, 2003 | 05:17 AM
  #161  
scalbert's Avatar
Suzuka Master
 
Joined: Sep 2000
Posts: 9,431
Likes: 0
From: Woodstock, GA
Originally posted by ModAddict
Didn't make any difference, tried it at the 1-2 setting,...car ran fine, still had the cutout up high,...and nothing different in the main unit settings screen.
I see that but this still should be known. My mis-reading needed to be corrected. :o
Reply
Old Nov 6, 2003 | 06:22 AM
  #162  
ModAddict's Avatar
Thread Starter
Three Wheelin'
 
Joined: Feb 2003
Posts: 1,796
Likes: 0
From: Grand Rapids, Michigan
The easiest way to solve this is to isolate the problem by removing functions one at a time to find the problem. I would start by bypassing the VTEC signals around the e-Manage and see if that makes a difference. If it does then I would try to determine what part of the VTEC signal system is incorrect, etc.
I will try that tonight

BTW, I got my connectors in and will make my harness today or tomorrow.
Reply
Old Nov 6, 2003 | 10:55 AM
  #163  
ModAddict's Avatar
Thread Starter
Three Wheelin'
 
Joined: Feb 2003
Posts: 1,796
Likes: 0
From: Grand Rapids, Michigan
Originally posted by scalbert
The easiest way to solve this is to isolate the problem by removing functions one at a time to find the problem. I would start by bypassing the VTEC signals around the e-Manage and see if that makes a difference. If it does then I would try to determine what part of the VTEC signal system is incorrect, etc.
So then the jumpers would need to go to Non-Vtec?
Reply
Old Nov 6, 2003 | 11:03 AM
  #164  
scalbert's Avatar
Suzuka Master
 
Joined: Sep 2000
Posts: 9,431
Likes: 0
From: Woodstock, GA
No, I would leave them intact and rewire it so that the e-Manage has no control over VTEC.
Reply
Old Nov 6, 2003 | 12:12 PM
  #165  
ModAddict's Avatar
Thread Starter
Three Wheelin'
 
Joined: Feb 2003
Posts: 1,796
Likes: 0
From: Grand Rapids, Michigan
Wired the VTM and the VTSOL straight thru the harness, bypassing the eman. It wouldn't start. It cranked, and began to start, but stumbled and stalled right away.

SW1: 7
SW2: 8
SW3: D

JP1: 1-2
JP2: 1-2
JP3: 2-3
JP4: 1-2
JP5: Off
JP6: Off
JP7: Off
Reply
Old Nov 6, 2003 | 12:40 PM
  #166  
ModAddict's Avatar
Thread Starter
Three Wheelin'
 
Joined: Feb 2003
Posts: 1,796
Likes: 0
From: Grand Rapids, Michigan
Originally posted by scalbert
BTW, I got my connectors in and will make my harness today or tomorrow.
I hope it fires right up for you. I wish I could get things squared away. Ive disconnected and reconnected, the battery, the eman, the cables from the eman, what seems like a thousand times.

I'm thinking the jumpers should go to non-vtec settings if I've wired vtec around the eman.
Reply
Old Nov 6, 2003 | 01:31 PM
  #167  
scalbert's Avatar
Suzuka Master
 
Joined: Sep 2000
Posts: 9,431
Likes: 0
From: Woodstock, GA
That doesn't make sense as the e-Manage should operate without the VTEC signal even if the Jumpers were set to do so. Those are just digital I/O and are nothing special. I know numerous things to look and try but it might be better for me to get my harness together first.

I have it about 25% done and will finish up in the morning. I am actually making it a pass though right now and will hook up the e-Manage wires later in the day. But hopefully by the end of the day I should have the car running with the unit. If I run into similar problems I will have the scope with me and will trouble shoot it Saturday and get this resolved.
Reply
Old Nov 6, 2003 | 01:46 PM
  #168  
ModAddict's Avatar
Thread Starter
Three Wheelin'
 
Joined: Feb 2003
Posts: 1,796
Likes: 0
From: Grand Rapids, Michigan
I keep thinking there's something in the support tool that's not turning on the Vtec signal, but I still don't see why that would cause a fuel cut out. Everything is out of the car, and it's running great. I'll leave it out for now and see how yours turns out.

Good luck!
Reply
Old Nov 7, 2003 | 04:51 PM
  #169  
scalbert's Avatar
Suzuka Master
 
Joined: Sep 2000
Posts: 9,431
Likes: 0
From: Woodstock, GA
I got the straight through harness done and in the car; it tested out fine without any mishaps. I got the e-Manage harnesses added about 80%; all ignition and injector controls were wired to my harness but that is where the day ended.

It is close and I hope to gain some time this weekend to finish up. Otherwise it will be Monday morning (I've been going in earlier to work on this as I have no time at home )
Reply
Old Nov 7, 2003 | 05:58 PM
  #170  
ModAddict's Avatar
Thread Starter
Three Wheelin'
 
Joined: Feb 2003
Posts: 1,796
Likes: 0
From: Grand Rapids, Michigan
Originally posted by scalbert
I got the straight through harness done and in the car; it tested out fine without any mishaps.
Now there's an assumption I made with mine!
Reply
Old Nov 8, 2003 | 04:29 AM
  #171  
scalbert's Avatar
Suzuka Master
 
Joined: Sep 2000
Posts: 9,431
Likes: 0
From: Woodstock, GA
I did screw up one of the sockets though and had a lesson learned; don't cut the pin-outs too short. I am surprised by the amount of time I have into it. Now I am being cautious on the first ones; checking and re-checking. But so far I have about three hours into the harness with about an hour more. In a finished product with the e-Manage harness installed, I could probably complete it in about 2.5 to 3 hours total.

One nice thing too is that with the cable assemblies we do in-house for industrial pressure transducers; the Packard terminal crimping tools we use worked for the AMP terminals as well.

Everything is soldered on and won't be coming off. I just need to see how it will fit under there as there doesn't appear to be enough room to get the carpet back with everything hooked up.
Reply
Old Nov 8, 2003 | 06:38 AM
  #172  
ModAddict's Avatar
Thread Starter
Three Wheelin'
 
Joined: Feb 2003
Posts: 1,796
Likes: 0
From: Grand Rapids, Michigan
It took me about 4 hours, and my harness was pre-made.
Reply
Old Nov 8, 2003 | 06:37 PM
  #173  
scalbert's Avatar
Suzuka Master
 
Joined: Sep 2000
Posts: 9,431
Likes: 0
From: Woodstock, GA
But that is the nice part of having a properly equiped work bench, the right tools and good lighting.
Reply
Old Nov 9, 2003 | 09:31 AM
  #174  
JaDia4's Avatar
Censored User
 
Joined: Mar 2002
Posts: 866
Likes: 0
From: Miami - just one day, I would like to drive without getting cut off!
I saw a used unit/software for sale on ebay @ $270. 1 day left!
Reply
Old Nov 9, 2003 | 10:37 AM
  #175  
ModAddict's Avatar
Thread Starter
Three Wheelin'
 
Joined: Feb 2003
Posts: 1,796
Likes: 0
From: Grand Rapids, Michigan
Originally posted by JaDia4
I saw a used unit/software for sale on ebay @ $270. 1 day left!
That's where mine will be if I can't get it working!
Reply
Old Nov 9, 2003 | 11:04 AM
  #176  
types1967's Avatar
Pro
 
Joined: Sep 2002
Posts: 645
Likes: 0
From: nj
dont give up brad!!!!!!!!! well hope that steve gets his working today and he can post whats going on
Reply
Old Nov 9, 2003 | 11:08 AM
  #177  
ModAddict's Avatar
Thread Starter
Three Wheelin'
 
Joined: Feb 2003
Posts: 1,796
Likes: 0
From: Grand Rapids, Michigan
I'm hoping his fires up w/o a hitch.
Reply
Old Nov 9, 2003 | 12:16 PM
  #178  
types1967's Avatar
Pro
 
Joined: Sep 2002
Posts: 645
Likes: 0
From: nj
me too fingers crossed
Reply
Old Nov 9, 2003 | 01:11 PM
  #179  
scalbert's Avatar
Suzuka Master
 
Joined: Sep 2000
Posts: 9,431
Likes: 0
From: Woodstock, GA
It'll be tomorrow before I can get to it. I'm going into the office early to get the harness finished, tested on the bench and then in the car. I should have the time and the equipment available to get it thouroughly tested out tomorrow. This includes trouble shooting.
Reply
Old Nov 10, 2003 | 04:05 AM
  #180  
types1967's Avatar
Pro
 
Joined: Sep 2002
Posts: 645
Likes: 0
From: nj
good luck steve!!!!!!!!!!!!!!! hope it all goes well
Reply
Old Nov 10, 2003 | 04:25 AM
  #181  
scalbert's Avatar
Suzuka Master
 
Joined: Sep 2000
Posts: 9,431
Likes: 0
From: Woodstock, GA
Well, good news and bad new. The bad news first:

Brad, I don't know what you did wrong. :P But I think I know the problem.

Now for the good news and as if you haven't already guessed; it fired up and ran immediately. It idled perfectly and ran without a hitch. I went for a quick drive and it revved up climbing past 5200 RPM without a problem allowing me to go to redline without a hiccup.

So it works for me but with a catch. I didn't have the VTEC controls hooked up and for a reason. In reading the e-Manage manual and the FAQ it states that the VTEC pressure switch signal is inverted from the solenoid control signal. However, the shop manual for our car states otherwise. Our return signal is the same as the output control signal; 0 VDC at low revs and battery voltage at high revs. This is most likely the cause for your problem Brad; the ECU never saw the VTEC change over and limited the revs.

Before I hook up the VTEC signals I am going to redo my wiring harness as it is too cramped and I don't like the way it is sitting. I'll do this in the next couple of days and will hard wire the e-Manage harness into the system. I'll also prepare the e-Manage for a permanent home in my glove box like what Brad was planning. This way I will convert over to permanently running off the e-Manage this weekend and the tuning will begin.
Reply
Old Nov 10, 2003 | 04:37 AM
  #182  
types1967's Avatar
Pro
 
Joined: Sep 2002
Posts: 645
Likes: 0
From: nj
good news steve how much power do you think we will gain as 6speed owners?
Reply
Old Nov 10, 2003 | 05:01 AM
  #183  
ModAddict's Avatar
Thread Starter
Three Wheelin'
 
Joined: Feb 2003
Posts: 1,796
Likes: 0
From: Grand Rapids, Michigan
Are you thinking we need to reverse the in/out on the VTSOL? When you say hard wire, are you talking about eliminating all those male/female connctors that are on the ign wires and such?
Reply
Old Nov 10, 2003 | 06:37 AM
  #184  
scalbert's Avatar
Suzuka Master
 
Joined: Sep 2000
Posts: 9,431
Likes: 0
From: Woodstock, GA
Originally posted by ModAddict
Are you thinking we need to reverse the in/out on the VTSOL? When you say hard wire, are you talking about eliminating all those male/female connctors that are on the ign wires and such?
Actually we will need to redo and ignore some of the wiring instructions. You will basically tie the ECU output to the input and not use the VTM signal from the e-Manage. Once I get the new harness in place I will do up the new and proper wiring diagram.

Yes, I will hardwire into the actual AMP connector terminals bypassing the quick disconnect terminals supplied with the e-Manage. I'll probably put this all in a small box with just the various harnesses exiting. This way I can mount it up under the dash and not worry about the connections being damaged.
Reply
Old Nov 10, 2003 | 06:40 AM
  #185  
scalbert's Avatar
Suzuka Master
 
Joined: Sep 2000
Posts: 9,431
Likes: 0
From: Woodstock, GA
Originally posted by types1967
good news steve how much power do you think we will gain as 6speed owners?
I don't know how much exactly and would hate to guess. But proper tuning can often bring out noticeable gains particularly when even more power is desired. Right now our only tuning is by way of the rising rate FPR which is fairly crude.
Reply
Old Nov 10, 2003 | 06:49 AM
  #186  
types1967's Avatar
Pro
 
Joined: Sep 2002
Posts: 645
Likes: 0
From: nj
well it would be nice to get rid of the fpr and go with bigger injectors and stock fuel pressure im sure the 100 plus psi fuel pressure is not good for our injectors longevity
Reply
Old Nov 10, 2003 | 06:59 AM
  #187  
allmotor_2000's Avatar
Safety Car
 
Joined: Aug 2002
Posts: 4,910
Likes: 1
From: So Cal
Good job Steve Can't you use a relay to invert the signal going into the ECU (VTEC signal)?
Reply
Old Nov 10, 2003 | 07:01 AM
  #188  
scalbert's Avatar
Suzuka Master
 
Joined: Sep 2000
Posts: 9,431
Likes: 0
From: Woodstock, GA
Originally posted by allmotor_2000
Good job Steve Can't you use a relay to invert the signal going into the ECU (VTEC signal)?
Yes, but there is no reason. It follows the solenoid output signal so we can just jumper to it for the pressure switch input.
Reply
Old Nov 10, 2003 | 07:06 AM
  #189  
allmotor_2000's Avatar
Safety Car
 
Joined: Aug 2002
Posts: 4,910
Likes: 1
From: So Cal
Originally posted by types1967
well it would be nice to get rid of the fpr and go with bigger injectors and stock fuel pressure im sure the 100 plus psi fuel pressure is not good for our injectors longevity
On NA cars... I believe you could get 5-8whp based on fuel-tuning alone. If timing advance were available... maybe another 5-8whp as well. On the FI'd cars.. I believe the gains arn't going to be too much... but the reliability, long-term durability and cleanliness of the setup goes up significantly!
Reply
Old Nov 10, 2003 | 07:33 AM
  #190  
ModAddict's Avatar
Thread Starter
Three Wheelin'
 
Joined: Feb 2003
Posts: 1,796
Likes: 0
From: Grand Rapids, Michigan
Originally posted by scalbert
Actually we will need to redo and ignore some of the wiring instructions. You will basically tie the ECU output to the input and not use the VTM signal from the e-Manage.
I think I tried that. I tapped, instead of cut, the VTSOL and ran that to the eman Vtec-input, with nothing comming out of the eman. The VTM was straight thru. At this point it's easy for me to try this again if that is correct.
Reply
Old Nov 10, 2003 | 07:45 AM
  #191  
scalbert's Avatar
Suzuka Master
 
Joined: Sep 2000
Posts: 9,431
Likes: 0
From: Woodstock, GA
Also remember, mine ran fine with the ECU controlling VTEC. So you should be able to bypass that completely.
Reply
Old Nov 10, 2003 | 07:56 AM
  #192  
ModAddict's Avatar
Thread Starter
Three Wheelin'
 
Joined: Feb 2003
Posts: 1,796
Likes: 0
From: Grand Rapids, Michigan
I can try it either way, what do you think?

I am checking all the associated vtec connections, and I might have a bad crimp on the VTSOL from the ECU. I think I got the insulation. I also was able to push one of the AMP connectors on the frog harness and heard it click. I assumed these were solder connections.
Reply
Old Nov 10, 2003 | 08:51 AM
  #193  
scalbert's Avatar
Suzuka Master
 
Joined: Sep 2000
Posts: 9,431
Likes: 0
From: Woodstock, GA
Here is how I will be wiring the VTEC control.



Definitely check all of the connections. I had to rewire some and then went back and even soldered some crimp connections just to be sure.
Reply
Old Nov 10, 2003 | 11:16 AM
  #194  
ModAddict's Avatar
Thread Starter
Three Wheelin'
 
Joined: Feb 2003
Posts: 1,796
Likes: 0
From: Grand Rapids, Michigan
Good call Steve, that did the trick!
Vtec thru the eman, as you suggested, is up and running.

It's a good thing we don't need to send the VTPSW signal out of the eman,...the pin connection on the back of the straight harness fell off in my hand. I'm sure I bent it one too many times.

Did you have the jumpers for the suplimental injectors on, with nothing attached?
Reply
Old Nov 10, 2003 | 11:28 AM
  #195  
scalbert's Avatar
Suzuka Master
 
Joined: Sep 2000
Posts: 9,431
Likes: 0
From: Woodstock, GA
Originally posted by ModAddict
Did you have the jumpers for the suplimental injectors on, with nothing attached?
That is good to hear you are now up and running.

The additional injector control is actually off right now with the ends of the wires covered with electrical tape.
Reply
Old Nov 10, 2003 | 11:32 AM
  #196  
allmotor_2000's Avatar
Safety Car
 
Joined: Aug 2002
Posts: 4,910
Likes: 1
From: So Cal
Steve. Are you now running with the E-manage installed... but no corrections? This should ideally run the same as NOT having the E-manage installed.. correct?

If this is the case, that's a great first step! Congrats.
Reply
Old Nov 10, 2003 | 11:37 AM
  #197  
ModAddict's Avatar
Thread Starter
Three Wheelin'
 
Joined: Feb 2003
Posts: 1,796
Likes: 0
From: Grand Rapids, Michigan
Originally posted by scalbert
That is good to hear you are now up and running.
I could not have done it without you! Thanks
Reply
Old Nov 10, 2003 | 11:43 AM
  #198  
scalbert's Avatar
Suzuka Master
 
Joined: Sep 2000
Posts: 9,431
Likes: 0
From: Woodstock, GA
Originally posted by allmotor_2000
Steve. Are you now running with the E-manage installed... but no corrections? This should ideally run the same as NOT having the E-manage installed.. correct?
No, it is not in the car right now. I want to redo the harness with all soldered and direct connections including a box for the socket. This will provide the nessesary strain releif too. I also want to use 20 gauge 1007 hook-up wire instaed of the 1015 18 gauge I used. The 18 guage is too stiff to allow easy routing under the tight available area in the footwell. The e-Manage used 1007 20 Gauge also so I might was well go with that too.

I'll have the new marness done this week and the e-Manage will go back in the car into a permanent home in the glove box.

If everything is set to zero, you are correct; it will be running like stock.
Reply
Old Nov 10, 2003 | 12:04 PM
  #199  
types1967's Avatar
Pro
 
Joined: Sep 2002
Posts: 645
Likes: 0
From: nj
looks like its off to the dyno shop for tuning!!! i hope
Reply
Old Nov 11, 2003 | 02:52 AM
  #200  
scalbert's Avatar
Suzuka Master
 
Joined: Sep 2000
Posts: 9,431
Likes: 0
From: Woodstock, GA
Originally posted by types1967
looks like its off to the dyno shop for tuning!!! i hope
Not too soon, there is quite a bit to get done and comfortable with first. I'd prefer to know the system is operating well before taking the next step. But I am a bit conservative on these matter sand prefer to know the system is operating as it should before I yank the Comptech FPR, swap injectors and start tuning.

I'm first going to play around with ignition and the additional injection controls just to get familiar.
Reply



All times are GMT -5. The time now is 11:58 AM.