G-009: DIY - RL Fog Light Glass Replacement
. Where can i get clear butyl rubber caulk/sealant? I see tape style everywhere.
Last edited by GASKICKER; Sep 28, 2015 at 01:24 PM.
DIY - RL Fog Light Glass Replacement
I noticed the fog light on my driver’s side had cracked a couple weeks ago. Instead of just being able to buy glass to replace the broken glass from Acura, I was told the whole assembly (which cost around $130) would need to be replaced. It sounds like this is a rather common problem on our RLs, so rather that footing the $130, I thought I’d see how difficult it would be to replace the glass myself and provide what I did in hopes it might benefit others on this forum. Replacing the lens itself isn’t too difficult and costs less than $20.
The most lengthy /difficult part of the process is removing the bumper to remove the fog light assembly. I used the instructions found to remove and install the bumper and by following steps 1-3.
Here what my cracked lens looked like.

The fog light assembly removed from the bumper.

The fog light assembly with all the broken glass removed.

I went to The Home Depot and found an 8”x10” piece of glass, a glass cutting kit, and some silicone sealant, all for under $20!

I had never cut glass before, but it really wasn’t too difficult. Basically you just score the glass with the glass cutter and break the glass off. The 8”x10” piece has enough glass for 3 replacement lenses. In my case, it let me mess up a couple times before I had the final piece I wanted to use.
What ended up working best for me is I cut a rectangular piece that was slightly larger than the fog light and taped this to the assembly.

I then used the glass cutter to trace the shape of the lens. After doing a small section, I would break this piece off and then re-tape the glass so that it was a little more secure. After scoring the oval shape of the glass, I found running scores perpendicular to this helped me take off the small sections more easily.

After having the glass completely cut, then applied the sealant to the groove in the light assembly where the broken glass was previously attached.

I then placed the glass on the assembly and secured it with tape while it dried.

I then reattached the fog light assembly to the bumper and then reattached the bumper to the car.

Hopefully, this is helpful to some of you DIYers out there!
I noticed the fog light on my driver’s side had cracked a couple weeks ago. Instead of just being able to buy glass to replace the broken glass from Acura, I was told the whole assembly (which cost around $130) would need to be replaced. It sounds like this is a rather common problem on our RLs, so rather that footing the $130, I thought I’d see how difficult it would be to replace the glass myself and provide what I did in hopes it might benefit others on this forum. Replacing the lens itself isn’t too difficult and costs less than $20.
Here what my cracked lens looked like.

The fog light assembly removed from the bumper.

The fog light assembly with all the broken glass removed.

I went to The Home Depot and found an 8”x10” piece of glass, a glass cutting kit, and some silicone sealant, all for under $20!

I had never cut glass before, but it really wasn’t too difficult. Basically you just score the glass with the glass cutter and break the glass off. The 8”x10” piece has enough glass for 3 replacement lenses. In my case, it let me mess up a couple times before I had the final piece I wanted to use.
What ended up working best for me is I cut a rectangular piece that was slightly larger than the fog light and taped this to the assembly.

I then used the glass cutter to trace the shape of the lens. After doing a small section, I would break this piece off and then re-tape the glass so that it was a little more secure. After scoring the oval shape of the glass, I found running scores perpendicular to this helped me take off the small sections more easily.

After having the glass completely cut, then applied the sealant to the groove in the light assembly where the broken glass was previously attached.

I then placed the glass on the assembly and secured it with tape while it dried.

I then reattached the fog light assembly to the bumper and then reattached the bumper to the car.

Hopefully, this is helpful to some of you DIYers out there!
damn nice write up. i've replaced my front driver side once. it sucked! next time i will try this.
I purchased 1/4" thick lexan for mine instead of the 0.096 most people used, that is incredible stufff!!! Due to pricing and minimum order of the wholesaler, I got 12 pieces instead of 2 so if anyone wants to do this with 1/4" lexan, let me know and I'll send you a pair at my cost... $11.00 + shipping. I'll even grind them to shape for you!
I purchased 1/4" thick lexan for mine instead of the 0.096 most people used, that is incredible stufff!!! Due to pricing and minimum order of the wholesaler, I got 12 pieces instead of 2 so if anyone wants to do this with 1/4" lexan, let me know and I'll send you a pair at my cost... $11.00 + shipping. I'll even grind them to shape for you!
Hi,
Sorry I haven't checked in lately, I do have several available.
I never finished my car because one of them was broken bad enough to get a lot of corrosion inside and it's not shiny anymore and I have not found a good way to make look right. Spring is coming soon to the Rockies so I'll back at it in no time....
However I do have several lenses already ground to shape.
Let me know if you are in the U.S. of not and I will check shipping cost.
Thanks!
Sorry I haven't checked in lately, I do have several available.
I never finished my car because one of them was broken bad enough to get a lot of corrosion inside and it's not shiny anymore and I have not found a good way to make look right. Spring is coming soon to the Rockies so I'll back at it in no time....
However I do have several lenses already ground to shape.
Let me know if you are in the U.S. of not and I will check shipping cost.
Thanks!
Just did mine with the 1/4" lexan using hi temp red silicone. Had to use lots of silicone to fill in the gaps. Did a HID conversion while I had it out. Looks as good as a rookie DIY project can look. Overall pretty satisfied.
I think something that would be beneficial is for someone who has their fog light(s) off or has an old one kicking around to draw a template (actual size) so other people that want to do this "mod/replacement" can print it in order to cut out their lexan piece.
food for thought.
food for thought.
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