DIY SRI Heatshield

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Old 12-16-2006, 05:44 PM
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DIY SRI Heatshield

Round one of my heatshield project is a simple heavy-cardboard version, with some styrofoam glued to one side. That's 1/2" stick-em insulation along the top edge, to seal nicely with the hood underlining. It actually works really well -- after driving around in town, I pop the hood and the engine side is hot, the filter side is cool and so are the filter and aluminum pipe. It's not actually tilted back like the picture makes it look -- it stands straight up and down in the engine bay. Of course, it still looks pretty ghetto, which is why...

... version two is in the design and planning stage. I'll keep you updated, all you shade-tree DIY'ers out there.

Old 12-16-2006, 08:45 PM
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Looks good for a start that is....
Old 12-16-2006, 10:03 PM
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mmmmmm....
 
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looks okay.. I think you can do better than that. I can't wait to see your version 2.
Old 12-17-2006, 06:12 AM
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Somebody beat you to it man.







Looks pretty cool though.
Old 12-17-2006, 09:56 AM
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Actually, that's where I got the idea, except instead of enclosing the top, my plan is to leave the top open and let it seal to the hood liner. Makes for easier filter access, etc. That's the direction I'm heading...
Old 12-17-2006, 04:16 PM
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cool man, please don't forget to take pics of the process and the exact measurements and product #'s

something i've been looking into as well since the d.i.y SRI didn't stay on that well with the s/c kit
Old 12-17-2006, 06:50 PM
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Originally Posted by peter_bigblock
Actually, that's where I got the idea, except instead of enclosing the top, my plan is to leave the top open and let it seal to the hood liner. Makes for easier filter access, etc. That's the direction I'm heading...
Pretty cool.
Old 12-18-2006, 01:08 AM
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It looks good. I hope you have an OBDII scantool so that you can measure intake air temperatures.
Old 12-18-2006, 10:16 AM
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lookin good......
Old 12-18-2006, 11:34 AM
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Originally Posted by aaronng
It looks good. I hope you have an OBDII scantool so that you can measure intake air temperatures.
I don't, my OBDII tool is strictly for reading codes but I may give that to my bro and get one that reads intake temps -- they aren't that much more.

Even the cardboard shield appears to be eliminating a fair amount of heat soak. When I stop the car after driving stop-and-go, the plastic intake tube is warm, almost warmer than the intake manifold itself (I have a heatshield IM gasket), the engine-side of the cardboard is warm, but the filter side is cool, the aluminum intake tube is cold, and so is the filter. Even after idling in traffic.

So, it may look ghetto but it appears to work well. Verifying with a scan tool would be better, just need to spend judiciously -- that's part of the DIY philosophy!
Old 12-18-2006, 04:51 PM
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Hehe, it can't be as ghetto as this:

Old 12-18-2006, 05:09 PM
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^^^Actually that looks cleaner then Pete's
Old 12-18-2006, 07:24 PM
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Originally Posted by joerockt
^^^Actually that looks cleaner then Pete's
That's made from a cardboard box and 3M painter's tape! Hhaha, I was worried that it might have caught fire if I drove around with it for extended periods.

Old 12-18-2006, 07:44 PM
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Originally Posted by joerockt
^^^Actually that looks cleaner then Pete's
Sorry Pete, I have to agree with joe's assessment. Hurry up with version 2 man!
Old 12-18-2006, 10:02 PM
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I'm still debating materials. Sheet metal is too thin and not heat-resistant enough. I don't want to have to horse around with adding rubber insulation. What I really want to find is 1/4" black plastic, but it's amazingly difficult to find. So I may go with sheet metal after all.

V.1 works really well, though, so at least there's that...
Old 12-18-2006, 10:52 PM
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Originally Posted by peter_bigblock
I'm still debating materials. Sheet metal is too thin and not heat-resistant enough. I don't want to have to horse around with adding rubber insulation. What I really want to find is 1/4" black plastic, but it's amazingly difficult to find. So I may go with sheet metal after all.

V.1 works really well, though, so at least there's that...

Dude

Google is your friend Cheap plexiglass sheets
Old 12-18-2006, 11:52 PM
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Originally Posted by peter_bigblock
What I really want to find is 1/4" black plastic, but it's amazingly difficult to find.
http://www.mcmaster.com/

Take your pick of polymers.
Old 12-19-2006, 06:59 AM
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Ask and ye shall receive! Thanks, guys. Plastic is definitely the way I'm going to go, maybe even a translucent smoked grey plexiglass -- might look cool. Or maybe just black.
Old 12-19-2006, 09:10 AM
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Pete, excuse the n00b style question but what are all those cables going to the negative terminal of your battery?
Old 12-19-2006, 10:41 AM
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Originally Posted by jlukja
Pete, excuse the n00b style question but what are all those cables going to the negative terminal of your battery?
Jan, I know you'll be surprised to hear that it's a DIY ground-wire kit.
Old 12-19-2006, 11:25 AM
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should have known
Old 12-19-2006, 04:58 PM
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Pretty thin ground cables though... are they 6-8 gauge? Mine are 4 gauge.
Old 12-19-2006, 05:00 PM
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Originally Posted by aaronng
Pretty thin ground cables though... are they 6-8 gauge? Mine are 4 gauge.
4 guage wasnt on sale at Home Depot the day he got em


Old 12-19-2006, 05:17 PM
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Originally Posted by joerockt
4 guage wasnt on sale at Home Depot the day he got em


They had the 8-ga. clear lamp cord on the clearance table over at Ace, how could I pass them up? That and the flat half of an old gate hinge and -- voila -- ground wire kit! Probably worth 5whp, easy...
Old 12-19-2006, 05:20 PM
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Here's the AZine thread where I describe the ground-wire DIY in more detail. You will notice that I am giving Joe a hard time right off the bat in that thread, too.
Old 12-19-2006, 05:49 PM
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LOL @ dyno. But they claim 10hp at the wheel!!!! HHAHAHAA... Pity those guys who bought those buddy club condensers for over $150.....
Old 12-19-2006, 05:49 PM
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Originally Posted by peter_bigblock
They had the 8-ga. clear lamp cord on the clearance table over at Ace, how could I pass them up? That and the flat half of an old gate hinge and -- voila -- ground wire kit! Probably worth 5whp, easy...
Hey, it actually makes speaker wire then monster cable XP wire.
Old 12-19-2006, 08:06 PM
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Originally Posted by joerockt
Hey, it actually makes speaker wire then monster cable XP wire.
Uh . . . what?
Old 12-19-2006, 09:02 PM
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