A-122: DIY - 105k Service: Timing Belt, Water Pump, Spark Plugs, Thermostat *PICS*

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Old 01-12-2020 | 08:57 PM
  #2281  
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Originally Posted by redbeard1
Thanks for all the replies.

I will clean the threads and not use loctite. The only other place that mentioned loctite on that bolt was Eric O at southmain auto youtube on his Honda pilot timing belt video.

All sources mention using loctite on the timing belt idler bolt.

Zeta – My 15 year-old belt also looked brand new (2005 TL with 101K) as did the adjuster pulley, the idler pulley, and the tensioner. My water pump had the beginnings of bad bearings (very slight noise, barely noticeable without a stethoscope) and had begun to leak a 1/4 inch of reservoir level per hour of run-time. I was hoping not to tackle this job in the winter but didn’t feel lucky enough to drive the car knowing coolant was spraying that area.

Nfnsquared- I bought the car new in 2005 and had never had reason to remove that bolt. The car was dealer serviced until 2015 but only for scheduled maintenance like oil changes and safety recalls.
Wow, 15 years to the first TB change? I think that that may be a record!! Yeah, you should be fine with no loctite.

And FYI, regarding the effect on torque specs, I know that applies to anti-seize, not sure about loctite. I'm guessing "no" ?
Old 01-13-2020 | 10:46 AM
  #2282  
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Water pump housing "bottoms out" against the block before gasket has chance to be completely squished (and gasket is sitting in a small grove, right?). That's why torque shouldn't matter too much. I always use torque wrench for the small bolts, but rarely for the motor mount bolts.
It's not like flat paper gaskets / flat rubber gaskets where torque is quite important as too much will break the gasket.
Old 01-13-2020 | 02:02 PM
  #2283  
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Originally Posted by nfnsquared
Wow, 15 years to the first TB change? I think that that may be a record!! Yeah, you should be fine with no loctite.

And FYI, regarding the effect on torque specs, I know that applies to anti-seize, not sure about loctite. I'm guessing "no" ?


Mine will be 16yrs old next month. Still original timing belt. 90K on her now. But from what I’ve read you all say, is not to do the TB service until notification. So I’ve been waiting.....
Old 01-13-2020 | 02:25 PM
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Originally Posted by zeta



Just a little test for the folks out there. When I bought the car, the owner sent me the picture above and complained of misfires on cylinders 2; 5 and 6 and the car running rougher than usual.

Looking at the picture above, who can spot the mistake a DIY'er commonly makes when working on this car?
MAP sensor location?
Old 01-13-2020 | 02:34 PM
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in yerbum
Old 01-13-2020 | 02:53 PM
  #2286  
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Originally Posted by rockstar143
in yerbum
That's a MAF sensor
Old 01-13-2020 | 02:54 PM
  #2287  
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I can't see but possible missing vacuum hose / cracked hose connector / PCV as well?
Old 01-13-2020 | 02:57 PM
  #2288  
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Shit.. isn't there a vacuum tube that sits on the intake manifold.. looks like it's missing
Old 01-13-2020 | 03:39 PM
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Originally Posted by Majofo
MAP sensor location?
Originally Posted by Majofo
I can't see but possible missing vacuum hose / cracked hose connector / PCV as well?
Originally Posted by Majofo
Shit.. isn't there a vacuum tube that sits on the intake manifold.. looks like it's missing
You achieve an 'A' for effort! All good guesses.

The 'tab' on the upper intake manifold gasket are facing the front, thus blocking some of the EGR ports underneath. The tabs should face to the rear toward the firewall. I flipped this over as soon as it was unloaded off the truck and it ran much better, although I still had intermittent misfires.


Last edited by zeta; 01-13-2020 at 03:44 PM.
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Old 01-13-2020 | 03:44 PM
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Shiett!! Zeta fucks!
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Old 01-13-2020 | 03:44 PM
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Misfires gone since the swap?
Old 01-13-2020 | 03:57 PM
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^
When I started the car this morning, for the first time after the TB work, I only had a misfire on #5. I cleared it and it has not returned YET. I replaced the coil packs, on the named cylinders with salvage yard specials, seemed to clear the misfires up. Time will tell. Might have to go back with fuel injector if #5 or any other returns. Bled the cooling system, let it get up to operating temp. and all seemed good. Have not had a chance to take it out on the road. Gonna remove the 'fuel' mods next (CT regulator, lines and Walbro 255) just to get it done and over with.
Old 01-13-2020 | 03:59 PM
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You even removed the strut brace.. shiett.. $$$$
That Comptech sticker gonna net you even more

Remember that shithead.. 1braincell or some shit..
Tried to sell his Comptech oil cap for like fiddy or something ridiculous
Old 01-13-2020 | 04:05 PM
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Originally Posted by Majofo
You even removed the strut brace.. shiett.. $$$$
That Comptech sticker gonna net you even more

I took a razor to that thing and removed it.

Old 01-13-2020 | 06:45 PM
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Blue locktite on the timing belt idler pulley, because it spins counter clockwise
Old 01-13-2020 | 06:48 PM
  #2296  
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Originally Posted by t-rd
Blue locktite on the timing belt idler pulley, because it spins counter clockwise
That's what I used.

What do you think of the picture of that OEM 17 year old timing belt with 51k on it I posted above?
Old 01-13-2020 | 09:51 PM
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Originally Posted by zeta
You achieve an 'A' for effort! All good guesses.

The 'tab' on the upper intake manifold gasket are facing the front, thus blocking some of the EGR ports underneath. The tabs should face to the rear toward the firewall. I flipped this over as soon as it was unloaded off the truck and it ran much better, although I still had intermittent misfires.
Meh, no tabs on my gasket (we're talking about the manifold cover gasket, right?). And looking at the bolt pattern, there's no way one could get the gasket reversed. Again, referencing a 3G TL manifold cover gasket.


Old 01-14-2020 | 06:07 AM
  #2298  
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Originally Posted by nfnsquared
Meh, no tabs on my gasket (we're talking about the manifold cover gasket, right?). And looking at the bolt pattern, there's no way one could get the gasket reversed. Again, referencing a 3G TL manifold cover gasket.

If you would of took the time to look at a 3G plenum gasket and compared it to a 2G, you would of seen that there not only are 'holes' for the bolts/nuts into the upper IM but they are in alignment with each other on the front and rear banks, thus making correct positioning of said gasket on either side, as shown on the link below.

https://www.rockauto.com/en/moreinfo...429130&jsn=411

If you would of took the time to look at a 2G Plenum gasket, (shown for your convenience below ) you hopefully would of noticed that the smaller EGR 'holes' are staggered next to the larger bolt/nut 'holes' and offset on either side, thus making it important to get the plenum gasket positioning correct (tab toward the rear), when replacing on the upper 2G IM, so that the EGR ports align.

Any more questions?



Old 01-14-2020 | 06:09 AM
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*if you would HAVE not of

Common mistake.
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Old 01-14-2020 | 06:09 AM
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not as common as reversing the gasket though
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Old 01-14-2020 | 07:09 AM
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I'll say it again: there's no way you could get that gasket backwards on a 3G.... This is a 3G forum and a 3G timing belt thread. Don't really care about 2G gaskets....
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Old 01-14-2020 | 09:01 AM
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Originally Posted by nfnsquared
I'll say it again: there's no way you could get that gasket backwards on a 3G.... This is a 3G forum and a 3G timing belt thread. Don't really care about 2G gaskets....
Don't go away mad, just go away.
Old 01-14-2020 | 09:13 AM
  #2303  
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Motley Crue fan, I knew I liked you Z.
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Old 01-16-2020 | 02:22 PM
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Originally Posted by zeta
That's what I used.

What do you think of the picture of that OEM 17 year old timing belt with 51k on it I posted above?
That timing belt looks perfectly fine to me. I wouldn't doubt that it would last forever in warmer climate areas.
Old 01-16-2020 | 02:40 PM
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Originally Posted by t-rd
People always say Aisin is OEM but it's NOT anymore. Aisin has not made a water pump for Honda OEM since between the years of 2003 to 2005. You can find an Aisin water pump from a 7th gen Accord V6 between 2003 to 2005 but you'll find a Yamada pump starting in year 2006.
Originally Posted by t-rd
That timing belt looks perfectly fine to me. I wouldn't doubt that it would last forever in warmer climate areas.
Here's a picture of the water pump that came out of the 03 CL-S. It must been one of those last ones Aisin made for Honda back in 2003-05.


Old 01-17-2020 | 03:49 PM
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A Honda/Aisin water pump came out of my 2008 TL.
Old 01-19-2020 | 09:40 AM
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I think he meant branded as both on one piece
Old 01-19-2020 | 07:07 PM
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Originally Posted by rockstar143
I think he meant branded as both on one piece


out of a 2008 TL built January 2008.
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Old 01-19-2020 | 07:23 PM
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^
It appears t-rd's date range information my be in error?
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Old 01-22-2020 | 01:19 PM
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zeta doesn't make mistakes.
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Old 01-26-2020 | 08:04 PM
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One more question

Thanks again for the help before. The car is running very well and quiet.


The job went by the book. The only outstanding issue for me is the crank pulley. I could not find a way to torque it past 125 using the usual setup (long ½ inch extension resting on a car jack stand). The extension kept twisting, the pulley holding tool would pop out and pieces would fly everywhere.

In the end, I torqued it to 47 and used my impact to try and turn it another 60 degrees. My dewalt 899 puts out around 400 in 2nd. After 5 continuous seconds of impacting with the lisle socket, I was only able to get about halfway to the 60 degrees. ETCG only did a second of impacting when tightening his pulley bolt on his recent TL timing belt video. I’m hesitant to use 3rd because it puts out around 900.I don’t have a lot of experience using impacts and I don’t want to break the crankshaft bolt.

I’m curious if anyone had any tips for this part of the job. I’m thinking of getting a long impact extension but can’t find one long enough. Thanks again for any replies.
Old 01-26-2020 | 08:53 PM
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Don't worry, the crank will do the rest
Old 01-27-2020 | 06:57 AM
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I had the same issue...
but Majofo is right...it turns the way of the tightening anyway which is why it's so hard to get off.
Old 01-27-2020 | 07:19 AM
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I'm pretty sure most shops hit it with the (1200 ft lb of nut busting torque) impact for a second and call it a day
Old 01-27-2020 | 07:20 AM
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I did that on the MDX when the crank pulley tore apart
Still good
Old 01-27-2020 | 07:43 AM
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Yep
Old 01-27-2020 | 12:20 PM
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In my experience, you just have to get that crank pulley tool with a breaker bar wedged in the perfect spot & have a jack stand holding the extension in place so you can really go at it. Out of all the BS I've dealt with working on cars, the crank pulley was never an issue..
Old 01-27-2020 | 01:19 PM
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Thanks for all the replies. I'll stick a mirror down there tonight to check the marks I made when trying to add 60 degrees. Hopefully they are closer than when I finished the job. If I have the wheel off anytime soon, I zap it with my impact on #3 mode for a second.

The only thing I would add to all the tips on this thread is be aware that the upper covers have a groove that slides down into a ridge on the lower cover. For some reason, I missed this the first time I put on the covers. When I was done tightening the rear upper cover, I noticed it was bulging where it connected to the lower cover. I undid that rear cover and discovered I had bent the ridge on the lower cover and the groove on the upper rear cover enough to require some epoxy to fix.

Also, lots of posters mentioned the bolts on the cover were very difficult. These bolts did not give me much trouble. I used a 1/4 flex-head ratchet.
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Old 01-27-2020 | 07:01 PM
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Never had that problem. You need put a 1/2" ratchet on the holder tool and wedge it against the lower control arm SOLID then it won't move. I use a massive Tekton 1/2" drive torque rated for 250 ft-lb and torque it to 181 ft-lb.
Old 01-28-2020 | 02:47 PM
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Originally Posted by redbeard1
Thanks again for the help before. The car is running very well and quiet.


The job went by the book. The only outstanding issue for me is the crank pulley. I could not find a way to torque it past 125 using the usual setup (long ½ inch extension resting on a car jack stand). The extension kept twisting, the pulley holding tool would pop out and pieces would fly everywhere.

I’m curious if anyone had any tips for this part of the job. I’m thinking of getting a long impact extension but can’t find one long enough. Thanks again for any replies.
The less pieces the better. I use a standard breaker bar with the pulley tool wedged against the floor. Another breaker bar with the pulley bolt socket. I have a curb in my garage that allows me to put the bar on my shoulder and push toward the back of the car. After I've got it good and stung I go for the 1/2" torque set to 140->160->181 just so I can tell what sort of progress I'm making.

I'm about to undertake this again, along with the damn leaky oil pump/pan.


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