EGR bypass plate

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Old Dec 20, 2005 | 08:45 PM
  #1  
Chemmech's Avatar
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EGR bypass plate

I fabricated a plate to bypass the egr valve. Hopefully this configuration will not cuase the computer to throw a cel. I have reset the codes and will test it out tommorrow.
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Old Dec 21, 2005 | 12:11 PM
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What is the purpose of this?
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Old Dec 21, 2005 | 04:15 PM
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another mod thats just as good as rocket boosters?
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Old Dec 21, 2005 | 04:33 PM
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granted EGR spits out lots of junk... but wouldnt it have been simpler to tap in a filter or catch can?
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Old Dec 21, 2005 | 06:21 PM
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Originally Posted by CleanCL
granted EGR spits out lots of junk... but wouldnt it have been simpler to tap in a filter or catch can?
a catch can would connect to the PCV valve which i think everyone highly modded should do... the EGR exhaust gas return enters else where and this too could be good to look into...
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Old Dec 21, 2005 | 07:59 PM
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I did on my better performace but light on drou me crazy only using at the track
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Old Dec 21, 2005 | 08:47 PM
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Originally Posted by johntypes
I did on my better performace but light on drou me crazy only using at the track
you drunk? LOL
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Old Dec 21, 2005 | 09:18 PM
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Most people that remove the egr report less mpg and the computer can do some funky things, but it will keep the crabon out of your intake.
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Old Dec 21, 2005 | 09:43 PM
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Actually I do have a filter on my pcv line. Anyway, the codes came back. I have one more idea to try and fool the egr valve.

I'm doing this becausen it icreases my boost response Greatly, sincen I'm superchargen.
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Old Dec 24, 2005 | 01:58 PM
  #10  
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OK, I just finished fabricating a manifold plate for the egr valve. I have the pcv valve line now flowing through the egr valve to ported, not manifold vacuum. Hopefully the computer will see enough flow and won't throw a code again.
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Old Dec 27, 2005 | 07:20 PM
  #11  
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Finally success! I ended up having to make two plates, a block off plate on the mount for the egr, also a plate to direct flow from the pcv valve thru the egr, to a vacuum source directly behind the throttle plate.

This is a nice mod for the s/c'er .
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Old Dec 27, 2005 | 08:18 PM
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Can we see pics of this? Nice idea there Chemmech.
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Old Dec 27, 2005 | 08:30 PM
  #13  
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I can get pics, but don't know how to post them .
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Old Dec 27, 2005 | 10:01 PM
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Originally Posted by Chemmech
I can get pics, but don't know how to post them .
email them to me, I'll host them. rtatsutani@cades.com
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Old Dec 27, 2005 | 10:30 PM
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Expect multiple e-mails. I have juno and they suck . The plates are just raw stock cut to fit, in a rudimentary way.
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Old Dec 27, 2005 | 10:48 PM
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Old Dec 27, 2005 | 11:48 PM
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seen any increase in boost?
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Old Dec 28, 2005 | 02:41 PM
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time for a dyno. there is a pre-plate dyno, right?
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Old Dec 28, 2005 | 05:20 PM
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seconded ^^^
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Old Dec 28, 2005 | 06:39 PM
  #20  
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From: Lake Arrowhead
The egr valve is open slightly at idle and fully open at cruise speed. What has improved with this mod is my boost response. The power delivery is more cosistant and comes on immediatly as the throttle is opened . The lull in power is gone.

A few weeks ago I fixed something that did increase my boost. I re-routed my pcv valve to mount into the fitting directly behind the throttle plate, instead of onto the Intercooler. This way I no longer lose boost thru the pcv valve. This made a big jump in power all the way to red line.

Basically, I'm trying to improve what I already have, without spending money.
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Old Dec 28, 2005 | 06:41 PM
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After my last dyno (low #'s), I knew there was more power to be had from the engine .

I was seeing 250 whp, which the power dropped off, like falling off a cliff, at around vtec 4800 rpm.
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Old Dec 28, 2005 | 06:45 PM
  #22  
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I'm seeing 6.5 psi at around 4500 rpm when the rev limiter kicks in, since I can only check it in park (I don't have pillar gauges, just a mechanics compound gauge).
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Old Jan 5, 2006 | 12:36 AM
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From: Diamond Bar
I thought the PCV valve is a one way valve? If your is flowing both way, you need a new pcv.
[QUOTE=Chemmech]
A few weeks ago I fixed something that did increase my boost. I re-routed my pcv valve to mount into the fitting directly behind the throttle plate, instead of onto the Intercooler. This way I no longer lose boost thru the pcv valve. This made a big jump in power all the way to red line.

QUOTE]
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Old Jan 5, 2006 | 07:19 PM
  #24  
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Originally Posted by sgmotoring
I thought the PCV valve is a one way valve? If your is flowing both way, you need a new pcv.
Need a new one? Not anymore .
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