Type S turbo build, remote mount
#641
There is a lot of validity to what you say Robert, the one thing I disagree on though is e-tuning. E-tunes are completely valid and legitimate way to have a tune done. Would I suggest tuning to the ragged edge of detonation for power on an e-tune? No, because there is too much risk in making a pull, datalogging, and sending it in. No one is actively monitoring.
I think another thing that would save these motors is E85. It has tremendous cooling properties in addition to its higher octane. It's basically water/meth in your gas. I may be switching to E85 once I get my turbo on, but right now it kinda stings with it costing more than 93.
I think another thing that would save these motors is E85. It has tremendous cooling properties in addition to its higher octane. It's basically water/meth in your gas. I may be switching to E85 once I get my turbo on, but right now it kinda stings with it costing more than 93.
#642
#643
They can contribute to detonation if you have higher than normal oil temps from not running a cooler. Thats not to say that they are THE cause but definitely can be a factor.
#645
Just did a little reading and its pretty mixed. One guy said if you're running methanol then you would want to plug them anybody know why? KN, gerzand, highspeed, you guys still got your squirters? One thin i would be nervous about is the pistons skirt being narrow on the non thrust side. Thats a good sized piece of material to remove from that part of the piston when there isnt much there to begin with.
#650
The following users liked this post:
UTAH Type-S (03-11-2016)
#651
The following users liked this post:
UTAH Type-S (03-13-2016)
#654
Well got the new block broken down and ready to go the the machine shop tomorrow. Ended up jamming a finger into one of the sharp ass edges of the block. Nothing i couldn't fix with some superglue and swear words.
Noticed that another spot on piston 6 was staring to fail. Its strange how it looks like it was being pushed up. I wonder if i was having excess piston slap from the really loose clearance i was running.
Noticed that another spot on piston 6 was staring to fail. Its strange how it looks like it was being pushed up. I wonder if i was having excess piston slap from the really loose clearance i was running.
The following users liked this post:
BigJHouse (04-24-2016)
#656
This would be my first guess as well.
What was your ring gap, do you recall?
I'm sure most of us know the heads that create such havoc on all later model j-series with the single port exhaust. They were engineered and designed for the sole purpose of improving both fuel economy and emissions, not performance. Any performance enhancements are (IMO) a direct result of the first two factors. This, however, is true to an extent. The single exhaust port measures roughly to around two of the three exhaust ports seen in the j32a2 multi-port head. The latest designs being even smaller! So they're restrictive at higher power levels (airflow) and this is due to Honda focusing on torque. Smaller ports generally provide quicker flow rates at lower engine speeds. That's easy to see.
Secondly is the heat load brought onto the cooling system by the later model single port heads. The heads were designed for primarily two reasons: decreased time in catalyst activation and engine warmup. Mounting the catalyst literally within inches of the exhaust valves lights them off in no time at all. Then, having coolant recover thermal waste from exhaust gases aids in the fight of warmup speed. So first, coolant pulls heat from the block then into the heads only to absorb the massive amounts of heat from the heads "Integrated Exhaust Manifold" which leaves very little left for the cooling of the combustion chambers.
This all adds up to quite a lovely concoction of decreased exhaust flow and coolant heat saturation which wouldn't be hard to see what the end result is going to be. Anybody guess what that is? How about increased combustion chamber temps! Perfect for splitting ring lands, cracking pistons, scuffing cylinder walls, butting rings, and making one hell of a monster to tune on forced induction! Say hello to an endless fight against detonation (most of which is never even seen because it's in the form of thermal saturation). Your best weapon is either port the exhaust to its max limits, switching to e85 or water/meth injection (or even BOTH), staying under 8lbs of boost especially on stock internals and NEVER letting coolant temps ride of 200 degrees, period! I've made the decision to go another route and swap on some j32a2 heads even if it means ridding the motor of my beloved j37a4 heads. Sad but I'm tired of constantly having to tune for safety because if I venture to far from there, I know destruction is right around the corner. F*ck these heads and everything about them. Anyone remember GM doing some creativeness with the LT1 (I think?) and reversing the flow of water so that the heads chambers are cooled before the block and the effects it gave the engine in regards to power...not to mention reliability UNDER power? This may be another idea for anyone as sick of the issue as I am. I've even pondered the thought of drilling/tapping threaded ports in the rear of the heads (opposite side of where the thermostat is mounted) so that a separate plumbing system (same cooling system though) can provide cooler water to the heads using its own pump and heat exchanger. Ugh....
What was your ring gap, do you recall?
I'm sure most of us know the heads that create such havoc on all later model j-series with the single port exhaust. They were engineered and designed for the sole purpose of improving both fuel economy and emissions, not performance. Any performance enhancements are (IMO) a direct result of the first two factors. This, however, is true to an extent. The single exhaust port measures roughly to around two of the three exhaust ports seen in the j32a2 multi-port head. The latest designs being even smaller! So they're restrictive at higher power levels (airflow) and this is due to Honda focusing on torque. Smaller ports generally provide quicker flow rates at lower engine speeds. That's easy to see.
Secondly is the heat load brought onto the cooling system by the later model single port heads. The heads were designed for primarily two reasons: decreased time in catalyst activation and engine warmup. Mounting the catalyst literally within inches of the exhaust valves lights them off in no time at all. Then, having coolant recover thermal waste from exhaust gases aids in the fight of warmup speed. So first, coolant pulls heat from the block then into the heads only to absorb the massive amounts of heat from the heads "Integrated Exhaust Manifold" which leaves very little left for the cooling of the combustion chambers.
This all adds up to quite a lovely concoction of decreased exhaust flow and coolant heat saturation which wouldn't be hard to see what the end result is going to be. Anybody guess what that is? How about increased combustion chamber temps! Perfect for splitting ring lands, cracking pistons, scuffing cylinder walls, butting rings, and making one hell of a monster to tune on forced induction! Say hello to an endless fight against detonation (most of which is never even seen because it's in the form of thermal saturation). Your best weapon is either port the exhaust to its max limits, switching to e85 or water/meth injection (or even BOTH), staying under 8lbs of boost especially on stock internals and NEVER letting coolant temps ride of 200 degrees, period! I've made the decision to go another route and swap on some j32a2 heads even if it means ridding the motor of my beloved j37a4 heads. Sad but I'm tired of constantly having to tune for safety because if I venture to far from there, I know destruction is right around the corner. F*ck these heads and everything about them. Anyone remember GM doing some creativeness with the LT1 (I think?) and reversing the flow of water so that the heads chambers are cooled before the block and the effects it gave the engine in regards to power...not to mention reliability UNDER power? This may be another idea for anyone as sick of the issue as I am. I've even pondered the thought of drilling/tapping threaded ports in the rear of the heads (opposite side of where the thermostat is mounted) so that a separate plumbing system (same cooling system though) can provide cooler water to the heads using its own pump and heat exchanger. Ugh....
#657
I thought that the rings might have butted. But i cant be sure cause i lost pieces of the rings in the failures and cant look for any of the symptoms. I was talking with a local guy about the pistons and he said that it sounds a lot like pre ignition. Where fuel would condense and run down the side of the crown and into the first ring land. Eventually it would get hot enough to ignite and push up on the crown eventually breaking it on the thin spot.
#659
As far as the heads airflow potential, it's my opinion (which is NOT backed up by flow data but real world events) that the j35a8 and alike head design can be made to flow quite well for NA engines and in stock form they DO OUTPERFORM multi port heads. However, in a forced induction application, I do not feel they perform as well.
If anyone has ever read in the k-series forums on the same exact topic concerning the single and multi port exhaust heads, the general consensus does not differ. In fact, I've noticed more k-series tuners experiencing harsh issues when tuning the single port heads and just like the j-series, they too suffer from piston ring land related issues and detonation that seems unmanageable unless tuned with e85. Unfortunately, these people don't have the ability to convert these newer k24zX and k24wX engines to multi port exhaust heads like we can with the j-series as the block design changes along with the head when Honda designed the engine(s).
To add to the argument, HPD runs these single port heads with their engines and "reliably" make 500-550hp under moderate boost levels HOWEVER they do replace the pistons and rods with aftermarket forged components so that should tell us all something. In addition to this, they run around 100 octane fuel and tune using McClaren or Motec ecu's which can have massive advantages in reliability. IMO, it's self explanatory that these motors are ultimately being destroyed by excessive heat. Nothing else really to say.
The following users liked this post:
teh CL (03-15-2016)
#660
Like any design, it can improved upon or (more probable) tuned around. Also, I'm quite certain that the compression ratio on the NSX has been reduced down to a more appropriate level. I'm not saying it's impossible, just saying it's impractical to do with the j-series single port heads. I (we) don't know enough about the NSX to really comment on this too much but let's just say it could've been easily designed in a manner that better suits forced induction.
As far as the heads airflow potential, it's my opinion (which is NOT backed up by flow data but real world events) that the j35a8 and alike head design can be made to flow quite well for NA engines and in stock form they DO OUTPERFORM multi port heads. However, in a forced induction application, I do not feel they perform as well.
If anyone has ever read in the k-series forums on the same exact topic concerning the single and multi port exhaust heads, the general consensus does not differ. In fact, I've noticed more k-series tuners experiencing harsh issues when tuning the single port heads and just like the j-series, they too suffer from piston ring land related issues and detonation that seems unmanageable unless tuned with e85. Unfortunately, these people don't have the ability to convert these newer k24zX and k24wX engines to multi port exhaust heads like we can with the j-series as the block design changes along with the head when Honda designed the engine(s).
To add to the argument, HPD runs these single port heads with their engines and "reliably" make 500-550hp under moderate boost levels HOWEVER they do replace the pistons and rods with aftermarket forged components so that should tell us all something. In addition to this, they run around 100 octane fuel and tune using McClaren or Motec ecu's which can have massive advantages in reliability. IMO, it's self explanatory that these motors are ultimately being destroyed by excessive heat. Nothing else really to say.
As far as the heads airflow potential, it's my opinion (which is NOT backed up by flow data but real world events) that the j35a8 and alike head design can be made to flow quite well for NA engines and in stock form they DO OUTPERFORM multi port heads. However, in a forced induction application, I do not feel they perform as well.
If anyone has ever read in the k-series forums on the same exact topic concerning the single and multi port exhaust heads, the general consensus does not differ. In fact, I've noticed more k-series tuners experiencing harsh issues when tuning the single port heads and just like the j-series, they too suffer from piston ring land related issues and detonation that seems unmanageable unless tuned with e85. Unfortunately, these people don't have the ability to convert these newer k24zX and k24wX engines to multi port exhaust heads like we can with the j-series as the block design changes along with the head when Honda designed the engine(s).
To add to the argument, HPD runs these single port heads with their engines and "reliably" make 500-550hp under moderate boost levels HOWEVER they do replace the pistons and rods with aftermarket forged components so that should tell us all something. In addition to this, they run around 100 octane fuel and tune using McClaren or Motec ecu's which can have massive advantages in reliability. IMO, it's self explanatory that these motors are ultimately being destroyed by excessive heat. Nothing else really to say.
I'm not saying I disagree with you though, because I've yet to really see a single port J setup be exceptionally reliable.
Is your decision to switch to multi port heads solely based on what you have seen here, or have you been experiencing tuning issues or failures as well? I'm not fully convinced that I need to go to the trouble of a head swap for reliability.
Before I considered the head swap, I'd seriously consider a K swap. If I want 400+ WHP easily and reliably, a K motor can, and has done it many times over, and many times more than a J. Apparently the TL subframe is a direct bolt on in a TSX - that would lead me to think the TSX bolts into a TL.
Imagine all the benefits of K series - mostly due to cost. Cheaper clutches, more available parts,etc. And, it would be different - rarely do you see someone going to a 4 cylinder.
Before people yell "but no torques!" - the TL isn't THAT much heavier than the TSX - maybe 100 - 150 lbs. Put a few people in a TSX and it's carrying the same weight. Once turbo'd, there's less concern anyways as it boosts torque. Not to the 400 or 500 range, but even mid 250s is fine.
Just another option...
#662
#663
Going to swap the valves i got from you into those rl heads. I heard the RL cams have more lift. Should I use those or should I use my type s cams. Probably gonna try to sell the other set to recoup the money lost in the rebuild.
#664
Would it be possible to order those bad boys through you or do we have to go through that website? I have the block at the shop now getting a hone for the rings that they come with.
Going to swap the valves i got from you into those rl heads. I heard the RL cams have more lift. Should I use those or should I use my type s cams. Probably gonna try to sell the other set to recoup the money lost in the rebuild.
Going to swap the valves i got from you into those rl heads. I heard the RL cams have more lift. Should I use those or should I use my type s cams. Probably gonna try to sell the other set to recoup the money lost in the rebuild.
#665
The following users liked this post:
flexer (03-21-2016)
#668
I'm not sold on the single port head being the problem. I would say to keep your j37a heads robert and port the exhaust side as much as you possibly can. Really though it comes down to running water/meth and E85. Keeping coolant under 200 like you said. And making sure exhaust flow is a priority. Larger A/R and turbine and dealing with the lag that comes with it, and larger than what is ideal downpipes and exhaust.
I will be joining you guys soon enough with a boosted single port so I will hopefully be able to contribute more then.
I will be joining you guys soon enough with a boosted single port so I will hopefully be able to contribute more then.
The following 2 users liked this post by flexer:
thisaznboi88 (03-21-2016),
yungone501 (03-21-2016)
#669
I concur with keeping ECT temps under 200 degrees F, I recently ran into and issue with my TL. The tube from the over flow reservoir fell off the cap this allowed the coolant to fill the overflow reservoir but not return to the radiator, this caused my ECT to be higher than normal since level and coolant flow was not optimal. I experienced a few mis fires, I believe the ECU played a part in the issue or the single port J's are very temperamental about elevated ECT temperatures.
#670
That seems to be in disagreement with how Vit describes the K series single port motors. I've read where he said they are easily making 400WHP on stock bottom ends, which is a higher HP per cylinder than the J would be making at even 500 HP.
I'm not saying I disagree with you though, because I've yet to really see a single port J setup be exceptionally reliable.
First of all, I'm not condemning Vit's tuning in any way. He's clearly good at what he does and has a solid reputation to uphold that. He seems to be more heavily involved with the fours and has probably learned how to avoid engine failures and detonation by combating with a specific tuning strategy. There's also some very major differences between the mono port exhaust k24/r18 and the mono port exhaust j-series. For instance, the k24z doesn't even have to use an EGR setup because it uses intake cam timing as well as camshaft design to assist in this department. Both four cylinders have roughly 32% larger exhaust manifold ports (opposed to j-series mono port) even though they are only supporting one more cylinder which means they're less restrictive on cylinder-per-cylinder basis...theoretically. As I will get to later on, I've discovered that camshaft profiles play a huge part in how well a turbo engine avoids knock/detonation and as mentioned, the k24/r18 cams are actually less aggressive comparatively speaking due to their more economical approach. I think we are comparing apples to oranges when we say "but the k24 or r18 engines can safely run 500hp and the j-series cannot".
Is your decision to switch to multi port heads solely based on what you have seen here, or have you been experiencing tuning issues or failures as well? I'm not fully convinced that I need to go to the trouble of a head swap for reliability.
My decision to use multi port exhaust heads has come solely from my own research and theory I've created. As I've mentioned, it does seem like the majority of newer engines that are using the integrated exhaust manifold (IEM) heads are definitely suffering a greater amount of damage from running boost, even on ones that are boosted from the factory. Even the ecoboost engines are gaining a bad rep for having "weak ring lands" but I'm just not so sure that's the issue here. It's more of a symptom IMO. Anyone who is curious can simply search this and find out what I mean.
Also, I am currently building a boost ready motor with forged internals of which required an immediate decision on a direction I'll be choosing for cylinder heads before I could move onto the next step in the build process. With this motor, I'm hoping to see at least 18-20lbs of boost before any effects of knock or excessive EGT's are seen. I'm literally stuck at 10lbs of boost in my current configuration. Dropping compression to around 9.3:1, ceramic coating piston crowns, chambers, valve faces and exhaust ports to maximize heat transfer into the exhaust.
I'm not saying I disagree with you though, because I've yet to really see a single port J setup be exceptionally reliable.
First of all, I'm not condemning Vit's tuning in any way. He's clearly good at what he does and has a solid reputation to uphold that. He seems to be more heavily involved with the fours and has probably learned how to avoid engine failures and detonation by combating with a specific tuning strategy. There's also some very major differences between the mono port exhaust k24/r18 and the mono port exhaust j-series. For instance, the k24z doesn't even have to use an EGR setup because it uses intake cam timing as well as camshaft design to assist in this department. Both four cylinders have roughly 32% larger exhaust manifold ports (opposed to j-series mono port) even though they are only supporting one more cylinder which means they're less restrictive on cylinder-per-cylinder basis...theoretically. As I will get to later on, I've discovered that camshaft profiles play a huge part in how well a turbo engine avoids knock/detonation and as mentioned, the k24/r18 cams are actually less aggressive comparatively speaking due to their more economical approach. I think we are comparing apples to oranges when we say "but the k24 or r18 engines can safely run 500hp and the j-series cannot".
Is your decision to switch to multi port heads solely based on what you have seen here, or have you been experiencing tuning issues or failures as well? I'm not fully convinced that I need to go to the trouble of a head swap for reliability.
My decision to use multi port exhaust heads has come solely from my own research and theory I've created. As I've mentioned, it does seem like the majority of newer engines that are using the integrated exhaust manifold (IEM) heads are definitely suffering a greater amount of damage from running boost, even on ones that are boosted from the factory. Even the ecoboost engines are gaining a bad rep for having "weak ring lands" but I'm just not so sure that's the issue here. It's more of a symptom IMO. Anyone who is curious can simply search this and find out what I mean.
Also, I am currently building a boost ready motor with forged internals of which required an immediate decision on a direction I'll be choosing for cylinder heads before I could move onto the next step in the build process. With this motor, I'm hoping to see at least 18-20lbs of boost before any effects of knock or excessive EGT's are seen. I'm literally stuck at 10lbs of boost in my current configuration. Dropping compression to around 9.3:1, ceramic coating piston crowns, chambers, valve faces and exhaust ports to maximize heat transfer into the exhaust.
I'm not sold on the single port head being the problem. I would say to keep your j37a heads robert and port the exhaust side as much as you possibly can. Really though it comes down to running water/meth and E85. Keeping coolant under 200 like you said. And making sure exhaust flow is a priority. Larger A/R and turbine and dealing with the lag that comes with it, and larger than what is ideal downpipes and exhaust.
I considered the thought of keeping the j37a4 heads but the heads design completely goes against everything I want to get away from. The integrated exhaust manifold, the Eco-friendly camshaft designs that's non-interchangeable with ANY other heads with heads that offer aftermarket camshaft (and valvetrain) support and lastly the low velocity airflow intake ports. Don't get me wrong, the new heads are unquestionably superior to the older multi port heads for many more reasons other than performance. But for all out, better performance (especially in forced induction applications) the multi port heads are hands down the winner IMO.
I will be joining you guys soon enough with a boosted single port so I will hopefully be able to contribute more then.
Well, if you're interested in any j37a4 heads, let me know then. I have a few sets I'll be posting them up for sale once the project ensues.
I considered the thought of keeping the j37a4 heads but the heads design completely goes against everything I want to get away from. The integrated exhaust manifold, the Eco-friendly camshaft designs that's non-interchangeable with ANY other heads with heads that offer aftermarket camshaft (and valvetrain) support and lastly the low velocity airflow intake ports. Don't get me wrong, the new heads are unquestionably superior to the older multi port heads for many more reasons other than performance. But for all out, better performance (especially in forced induction applications) the multi port heads are hands down the winner IMO.
I will be joining you guys soon enough with a boosted single port so I will hopefully be able to contribute more then.
Well, if you're interested in any j37a4 heads, let me know then. I have a few sets I'll be posting them up for sale once the project ensues.
Any finally, in a semi related topic, I have something new to add to the minds of people's entertainment on this whole discussion we've been having here.
The topic is called exhaust reversion (including the process of exhaust blowdown and its effects on boosted engines. This is a theory that more or less applies to anyone with an engine that has integrated exhaust manifold cylinder heads running any form of forced induction and it's plausible ill effects it may cause to one's engine reliability.
Exhaust reversion is essentially a process that encourages exhaust gas cross contamination from one cylinder to another by means of either an exhaust restriction and/or scavenging effect from camshaft profile. A exhaust restriction can cause this by simply not allowing a cylinders exhaust pulse to easily be evacuated but instead be forcefully fed over into another cylinder. This effect can be amplified especially when the camshaft profile has more overlap and/or duration of which would allow these exhaust pulses to be pushed into another cylinders combustion chamber. Anyone can see how easily this process can happen especially on a turbocharged setup where the exhaust manifold is almost always in a state of pressure due to restriction from the turbo.
The problem is that these reverted gases can cause an obvious loss in power by filling chamber space with deoxygenated hot air. And because this air is extremely hot, another issue arises due to the possibility of this heat being absorbed by pretty much anything in the chamber (piston, liner, valves, etc...) thereby becoming a catalyst to knock.
Some of you may have read Honda mentioning the use of camshafts with "increased duration" and one official press release that mentions a "49% increase of duration" between two year models! No telling how much more the duration was increased between other year models but Honda does make mention of this being part of the changes in nearly ALL newer models. Namely on the VTEC lobes. That being said, I think the possibility of intense exhaust reversion happening on turbocharged applications is very likely. Could this be why so many more people are more successful with older multi port exhaust j-series engines than with mono port cylinder head designs? This combined with the other issues I've mentioned in previous posts on this thread, no wonder most of us all are either hitting walls in tuning or engine damage/failure. Just saying....
To OP, please let me know if you want this discussion moved elsewhere. I do not mean to disrespect you or disrupt the original intention of your thread. Sorry in advance if I have done either.
The following 4 users liked this post by yungone501:
#671
Great discussion Robert. I think you could definitely be onto something with regards to the exhaust reversion, especially considering how much smaller the port is for the J vs the K motors.
I know there is a full thread of Gerzand's doing the multi port head swap - but the Cliff's notes (that's TL;DR for you millenials) - isn't there quite a bit of block machining needed to use them?
I know there is a full thread of Gerzand's doing the multi port head swap - but the Cliff's notes (that's TL;DR for you millenials) - isn't there quite a bit of block machining needed to use them?
#672
Do any of the J and R turbo have this issues? I am thinking it is a manifold issue. The one that come directly off the heads seem to have more problem with exhaust reversion because of the turbo is creating a lot of back pressure. The longer manifold seems to be enough to avoid the backpressure. Just my .02
#673
Do any of the J and R turbo have this issues? I am thinking it is a manifold issue. The one that come directly off the heads seem to have more problem with exhaust reversion because of the turbo is creating a lot of back pressure. The longer manifold seems to be enough to avoid the backpressure. Just my .02
We have been looking at the intake manifold as a big factor in our cylinder 5&6 failure, look at the front bank of cylinders in the manifold it has a much shorter plenum and cylinder 6 is 3+ inches closer than cylinder 3 to the throttle body, we will be building a manifold to fix this problem.
We will look at cam overlap closer but at first look it looks like there is none on low cam we haven't checked high cam yet but we will.
#674
madogtheta Had 15 foot long manifolds (rear mount) and also killed his forged pistons,
We have been looking at the intake manifold as a big factor in our cylinder 5&6 failure, look at the front bank of cylinders in the manifold it has a much shorter plenum and cylinder 6 is 3+ inches closer than cylinder 3 to the throttle body, we will be building a manifold to fix this problem.
We will look at cam overlap closer but at first look it looks like there is none on low cam we haven't checked high cam yet but we will.
We have been looking at the intake manifold as a big factor in our cylinder 5&6 failure, look at the front bank of cylinders in the manifold it has a much shorter plenum and cylinder 6 is 3+ inches closer than cylinder 3 to the throttle body, we will be building a manifold to fix this problem.
We will look at cam overlap closer but at first look it looks like there is none on low cam we haven't checked high cam yet but we will.
Lmk if you have any interest in it.
The following users liked this post:
UTAH TSX (03-23-2016)
#676
Don't have any time for discussion tonight but I figured I'd lay this link right here after reading your post: Custom J Series Intake Manifold J30 J32 J35 J3 | eBay
Lmk if you have any interest in it.
Lmk if you have any interest in it.
We are working on a manifold that will fit under the hood we will post up when we start getting things done
The following users liked this post:
FamilyGuy (06-05-2016)