G-009: DIY - RL Fog Light Glass Replacement

Thread Tools
 
Search this Thread
 
Old 03-27-2010 | 03:20 PM
  #1  
jhal's Avatar
Thread Starter
Instructor
 
Joined: Jun 2008
Posts: 128
Likes: 5
G-009: DIY - RL Fog Light Glass Replacement

DIY - RL Fog Light Glass Replacement

I noticed the fog light on my driver’s side had cracked a couple weeks ago. Instead of just being able to buy glass to replace the broken glass from Acura, I was told the whole assembly (which cost around $130) would need to be replaced. It sounds like this is a rather common problem on our RLs, so rather that footing the $130, I thought I’d see how difficult it would be to replace the glass myself and provide what I did in hopes it might benefit others on this forum. Replacing the lens itself isn’t too difficult and costs less than $20. The most lengthy /difficult part of the process is removing the bumper to remove the fog light assembly. I used the instructions found <here> to remove and install the bumper and by following steps 1-3.

Here what my cracked lens looked like.
Name:  FogLightFix-201003March06-006b.jpg
Views: 3961
Size:  52.5 KB
The fog light assembly removed from the bumper.
Name:  FogLightFix-201003March27-001.jpg
Views: 4364
Size:  60.7 KB
The fog light assembly with all the broken glass removed.
Name:  FogLightFix-201003March27-003.jpg
Views: 3798
Size:  67.6 KB


I went to The Home Depot and found an 8”x10” piece of glass, a glass cutting kit, and some silicone sealant, all for under $20!
Name:  FogLightFix-201003March27-002.jpg
Views: 3387
Size:  66.3 KB

I had never cut glass before, but it really wasn’t too difficult. Basically you just score the glass with the glass cutter and break the glass off. The 8”x10” piece has enough glass for 3 replacement lenses. In my case, it let me mess up a couple times before I had the final piece I wanted to use.

What ended up working best for me is I cut a rectangular piece that was slightly larger than the fog light and taped this to the assembly.
Name:  FogLightFix-201003March27-010.jpg
Views: 3856
Size:  48.8 KB

I then used the glass cutter to trace the shape of the lens. After doing a small section, I would break this piece off and then re-tape the glass so that it was a little more secure. After scoring the oval shape of the glass, I found running scores perpendicular to this helped me take off the small sections more easily.
Name:  FogLightFix-201003March27-012.jpg
Views: 3397
Size:  66.7 KB

After having the glass completely cut, then applied the sealant to the groove in the light assembly where the broken glass was previously attached.
Name:  FogLightFix-201003March27-017.jpg
Views: 3400
Size:  60.8 KB

I then placed the glass on the assembly and secured it with tape while it dried.
Name:  FogLightFix-201003March27-018.jpg
Views: 3321
Size:  65.7 KB

I then reattached the fog light assembly to the bumper and then reattached the bumper to the car.
Name:  FogLightFix-201003March27-022.jpg
Views: 3567
Size:  73.1 KB

Hopefully, this is helpful to some of you DIYers out there!
The following 4 users liked this post by jhal:
jamesdcarrillo (03-22-2014), kb1rl (09-28-2015), projektvertx (03-22-2014), swake457 (01-27-2013)
Old 03-27-2010 | 03:57 PM
  #2  
robarsan's Avatar
Pro
 
Joined: Jun 2007
Posts: 552
Likes: 12
From: Granite State
Nice job and good information. **this thread should go in the garage sticky for future reference**

My driver's side fog has a perfects horizontal crack in the center. Not ready to replace it yet but will probably follow your method when I do.
Old 03-27-2010 | 04:28 PM
  #3  
1HOT NSX's Avatar
Instructor
 
Joined: Aug 2003
Posts: 245
Likes: 0
From: Northern California
Thank you very much for taking the time to post this fix. This is one thing I need to do to my car and I've been procrastinating it. I might try to find a glass shop to cut the glass for me since I don't think I would be as successful as you in cutting my own.
Old 03-27-2010 | 06:43 PM
  #4  
jfprl's Avatar
Racer
 
Joined: Sep 2005
Posts: 303
Likes: 0
You may want to think about putting some 3m film over the lens. Might provide a little protection and will keep it from shattering when it gets hit again. Nice job though!!.
Old 03-27-2010 | 08:58 PM
  #5  
plastikman's Avatar
Senior Moderator
 
Joined: Jun 2003
Posts: 1,340
Likes: 85
From: West Coast
Nice job, let us know how it holds up after you get some rain.
Old 03-28-2010 | 07:34 AM
  #6  
neuronbob's Avatar
Senior Moderator
 
Joined: Nov 2001
Posts: 20,019
Likes: 4,618
From: Cleveland area, OH
Awesome job. Garaged.
Old 03-28-2010 | 09:43 AM
  #7  
Chas2's Avatar
Safety Car
 
Joined: Nov 2006
Posts: 4,217
Likes: 38
From: Northern VA
You may wish to put an Xpel foglight cover on it. No cracks on mine (knock on wood) yet, though one of them has a pretty big gouge in the vinyl which I presume was a rock hit.

http://www.xpel.com/products/headlight.asp
Old 03-28-2010 | 09:28 PM
  #8  
jhal's Avatar
Thread Starter
Instructor
 
Joined: Jun 2008
Posts: 128
Likes: 5
Originally Posted by jfprl
You may want to think about putting some 3m film over the lens. Might provide a little protection and will keep it from shattering when it gets hit again. Nice job though!!.
Originally Posted by Chas2
You may wish to put an Xpel foglight cover on it. No cracks on mine (knock on wood) yet, though one of them has a pretty big gouge in the vinyl which I presume was a rock hit.
Great advice! I am definitely going to get some 3m film or an Xpel foglight cover to help protect from future cracks. Can these be installed on the foglight while it is still in the bumper or does the light need to be removed before putting these on?
Old 03-29-2010 | 07:51 AM
  #9  
Chas2's Avatar
Safety Car
 
Joined: Nov 2006
Posts: 4,217
Likes: 38
From: Northern VA
You do not need to remove the foglight. The film is laser cut slightly smaller than the exposed glass
Old 03-31-2010 | 06:39 PM
  #10  
jhal's Avatar
Thread Starter
Instructor
 
Joined: Jun 2008
Posts: 128
Likes: 5
Originally Posted by plastikman
Nice job, let us know how it holds up after you get some rain.
It's been snowing and raining all day here and after driving an hour to work, being parked outside for 8 hours, and driving home for another hour, it seems to have a good seal on it. I don't see any moisture inside the foglight. Here are some pics:
Name:  FogLightFix-201003March31-001.jpg
Views: 3053
Size:  60.7 KB
Name:  FogLightFix-201003March31-002.jpg
Views: 2931
Size:  49.1 KB
Name:  FogLightFix-201003March31-005.jpg
Views: 2997
Size:  49.8 KB
Old 03-23-2011 | 09:44 PM
  #11  
Neekaleek24's Avatar
Intermediate
 
Joined: Mar 2011
Posts: 38
Likes: 0
From: Chi City
Where did you get the glass from?
Old 03-23-2011 | 10:59 PM
  #12  
tnobori1's Avatar
Missing my
 
Joined: Feb 2007
Posts: 1,319
Likes: 22
From: Discovery Bay, CA
Look at Home Depot or Lowe's. I bought Lexan because of the strength, but I haven't had a chance to install it yet.
Old 09-04-2011 | 01:07 PM
  #13  
911Joe's Avatar
7th Gear
 
Joined: Aug 2011
Posts: 7
Likes: 1
From: Illinois
Bumper Removal DIY Info?

I found this thread to be excellent. Both of my fogs are cracked. I went to HD this morning and bought everything you did for the replacements. Unfortunately the link didn't work for the bumper removal and after searching through this forum, I can't find any DIY instructions for it. Does anyone have a link or instructions on how to remove the front bumper? Sorry if this has been asked to death.
Old 09-04-2011 | 02:57 PM
  #14  
oo7spy's Avatar
Senior Moderator
 
Joined: Dec 2010
Posts: 31,897
Likes: 7,249
From: Austin, TX
There is a thread that has been posted in recently that shows it, but I can't find it on my phone right now. Go to the garage and look for accessory installation instructions. The Aspec lip kit instructions tell you how. Oemacuraparts.com may have the instructions as well. I would love to see a DIY with pics if you do it and have the time/camera to post one.
The following users liked this post:
911Joe (09-05-2011)
Old 09-05-2011 | 10:29 AM
  #15  
911Joe's Avatar
7th Gear
 
Joined: Aug 2011
Posts: 7
Likes: 1
From: Illinois
Bumper Removal DIY Info?

After some searching, I found them. Many thanks. As soon as I can dedicate some time to this, I'll definitely take some photos as I begin the process. Looks like a lot of screws and clips!
Old 09-06-2011 | 03:42 PM
  #16  
theNHBRL's Avatar
Banned
 
Joined: Sep 2011
Posts: 136
Likes: 4
hey can you post the link for bumper removal here. also i herd if you dont have them cracked, which i dont yet cause i recently got my rl but they sale a cover for them you just place it over the fog light. do you guys think that will work?

http://cgi.ebay.com/ebaymotors/Lamin...item41581d4533
Old 09-06-2011 | 09:51 PM
  #17  
911Joe's Avatar
7th Gear
 
Joined: Aug 2011
Posts: 7
Likes: 1
From: Illinois
Smile Instructions reply

Crap, I don't have it saved. I downloaded them into a PDF file but cannot figure out how to paste pages 2 & 3 (which are the two you need). I finished replacing both of mine yesterday. I took my time and it was about 2.5 hours total. Take your time with the glass cutting. I kept the glass rectangular since it was easiest to cut it that way and there was plenty of space inside the bumper. I took a bunch of pics but need to download them to post DIY for the bumper removal. Simple to do. A film protector is highly recommended unless you want to do this often!
Old 09-12-2011 | 07:16 PM
  #18  
Jelousz's Avatar
8th Gear
 
Joined: Feb 2011
Posts: 8
Likes: 0
Great job for DIY. I am suprised the replacement glass is or could be as strong as factory. Keep posted if repair holds up.
Old 04-02-2012 | 11:44 AM
  #19  
Tony Torque's Avatar
Instructor
 
Joined: Mar 2012
Posts: 124
Likes: 6
Great thread I'll be doing this soon!!
Old 04-02-2012 | 07:23 PM
  #20  
MrKev's Avatar
Instructor
 
Joined: Aug 2011
Posts: 180
Likes: 29
Great DIY, props!
Old 04-03-2012 | 02:03 AM
  #21  
2005WhiteRL's Avatar
7th Gear
 
Joined: Mar 2012
Posts: 7
Likes: 2
Just did this today, the bumper does not need to be removed for the pass side, I am not sure about the drivers since there is an air box and may be less space to work with. In order to avoid removal of the bumper you must remove the tire and a few of the clips holding the plastic fender trim and bend it out of the way, I used lexan instead of glass since you can cut it with metal shears and is more shatter resistant, I am yet to find out if it will withstand the heat from the bulb but I will keep you guys updated
The following 2 users liked this post by 2005WhiteRL:
Maintenanceman (04-04-2012), XXBogey (04-05-2012)
Old 04-04-2012 | 09:58 PM
  #22  
Maintenanceman's Avatar
Racer
 
Joined: Feb 2012
Posts: 312
Likes: 63
From: Finland
Originally Posted by 2005WhiteRL
I used lexan instead of glass since you can cut it with metal shears and is more shatter resistant, I am yet to find out if it will withstand the heat from the bulb but I will keep you guys updated
I will try lexan also, if you dont have any heat issues.
Old 04-05-2012 | 07:28 PM
  #23  
2005WhiteRL's Avatar
7th Gear
 
Joined: Mar 2012
Posts: 7
Likes: 2
I have no driven the vehicle for a few hours with the fogs on and no issues for me yet! , lexan is awesome , they also claim it will never yellow , and i have a feeling it will be easier to restore then the glass ones once it becomes all beat up
Old 04-05-2012 | 10:41 PM
  #24  
2005WhiteRL's Avatar
7th Gear
 
Joined: Mar 2012
Posts: 7
Likes: 2
I can't see how to edit my post but I forgot to mention there is a h11 led bulb on Ebay, an led would not cause damage to lexan
Old 04-06-2012 | 04:47 AM
  #25  
Maintenanceman's Avatar
Racer
 
Joined: Feb 2012
Posts: 312
Likes: 63
From: Finland
Originally Posted by 2005WhiteRL
I can't see how to edit my post but I forgot to mention there is a h11 led bulb on Ebay, an led would not cause damage to lexan
I saw them also, just wondering that how much light those give on the road?
Also on thing with replacing the glass is that sometimes when making that yearly inspection for the car here, they might look for e-markings of the lights. If you dont have them - fail. I think that i will play lottery with that, it will happen also if you have put aftermarket xenons (hids) in your lights.
Old 04-06-2012 | 09:52 AM
  #26  
oo7spy's Avatar
Senior Moderator
 
Joined: Dec 2010
Posts: 31,897
Likes: 7,249
From: Austin, TX
Originally Posted by oo7spy
One of the first things I noticed about the stock RL is the difference in color temperature between the HID low beams and the fog lights. On the wall in the garage, in the reflection of tailgates in traffic, on people's bumpers at stop lights- everywhere I looked I noticed white headlights and dull yellow fog lights. I'm in a situation right now of buying a house, so I don't want to spend a lot of money on mods. I didn't want to chance spending over $30 on halogens that may not be white enough for my desire, and I definitely didn't want to drop the $$$ on an HID upgrade. So I came across these:


68 SMD LED H11s. $8 a pair on ebay with shipping. Now these are in no way a performance mod as they output about 20% of the lumens 55W halogens do, and would be put to shame next to an HID. If you regularly use your fog lights to help you see in fog, PLEASE DO NOT SWAP YOUR LIGHTS FOR THESE. They aren't going to illuminate the road 5 feet in front of you . Being in central Texas where I might drive in fog once a year, I don't feel like I lost much usability. Also, the HIDs are low enough that I feel comfortable if fog were to roll in.

They do however, complete the look I was going for. Here is a side by side comparison with the left light being a stock halogen and the right being the white LEDs. (Sorry for the blurry pic.)



The advertisement said they were a 6000k color temperature. They are slightly whiter than the HIDs, and almost appear to be blueish. Here is a daylight pic with both in.


I purposely noticed every chance I got on the way to work this morning, and I can certainly tell a difference in the look. Overall I am pleased with the look for now. Someday I will probably do an HID upgrade, but I can't justify spending the money right now. My next step for the fogs is to find a way to have them come on with the parking lights, so I can have them on with or without the low beams.
https://acurazine.com/forums/2g-rl-2005-2012-76/cheap-fog-light-look-818309/

I took mine out when I got the HIDs and installed my DRL/Fog switch.

Last edited by oo7spy; 04-06-2012 at 09:54 AM.
Old 04-06-2012 | 09:11 PM
  #27  
Tony Torque's Avatar
Instructor
 
Joined: Mar 2012
Posts: 124
Likes: 6
Thanks to this great thread, I replaced the glass on my right fog light it was cracked. It came out great and I also installed hids. I also seen the lexan at home depot but since I installed hids I wasn't sure how it would hold up to the heat. I might end up doing both in lexan in the future if good feedback comes from it. The bumper was very easy to remove takes about 10-15minutes tops!
Old 04-07-2012 | 10:14 PM
  #28  
CanadianRL's Avatar
Intermediate
 
Joined: Mar 2012
Posts: 49
Likes: 4
From: Toronto
awesome! this will come in handy one day.
thanks,
Old 04-08-2012 | 08:39 PM
  #29  
rkiazim's Avatar
Cruisin'
 
Joined: Jun 2009
Posts: 20
Likes: 4
I replaced both of mine today. I used Lexan. I have 8000K HIDs for the fogs. I will update if there are any issues...
The following users liked this post:
Maintenanceman (04-09-2012)
Old 04-12-2012 | 03:48 PM
  #30  
Maintenanceman's Avatar
Racer
 
Joined: Feb 2012
Posts: 312
Likes: 63
From: Finland
Strange thing btw, my fog lights dont have those metal parts inside them, place for the screws are there thou, maybe some "european" thing?
Bulb is H11 like yours have.
Old 04-14-2012 | 12:12 AM
  #31  
Maintenanceman's Avatar
Racer
 
Joined: Feb 2012
Posts: 312
Likes: 63
From: Finland
Photos added.
Name:  07042012596.jpg
Views: 2950
Size:  62.8 KB
Name:  07042012598.jpg
Views: 2965
Size:  45.0 KB

When i have repaired that broken glass, i will change bulbs, i dont want to put xenons yet in fogs because i have to do yearly inspection in few months, Legend will fail if i put them in before that.
Name:  13042012600.jpg
Views: 2970
Size:  93.8 KB
Old 04-18-2012 | 08:08 PM
  #32  
rkiazim's Avatar
Cruisin'
 
Joined: Jun 2009
Posts: 20
Likes: 4
Going on 2 weeks now with Lexan replacement lenses and 8000K fog light bulbs and no issues. I also made note of any extensive heat at lens and no issues there either...
The following 2 users liked this post by rkiazim:
HEAVY_RL (04-19-2012), Maintenanceman (04-18-2012)
Old 10-12-2012 | 01:39 PM
  #33  
humbleinla's Avatar
1st Gear
 
Joined: Aug 2011
Posts: 1
Likes: 0
Both of my fog lights were creaked. this is an outstanding idea, but can I replace the glass with clear plastic?
Old 10-13-2012 | 03:51 AM
  #34  
Maintenanceman's Avatar
Racer
 
Joined: Feb 2012
Posts: 312
Likes: 63
From: Finland
Originally Posted by humbleinla
Both of my fog lights were creaked. this is an outstanding idea, but can I replace the glass with clear plastic?
Sure, i did it like that. I used "lexan" and it is more easier to cut and shape than glass.
Here is some more info about using plastic.
https://acurazine.com/forums/showthr...maintenaNCEMAN

Last edited by Maintenanceman; 10-13-2012 at 03:58 AM.
Old 03-22-2014 | 12:54 PM
  #35  
jamesdcarrillo's Avatar
5th Gear
 
Joined: Aug 2012
Posts: 5
Likes: 0
From: Baltimore
Thank you so much for your insight. I finished doing the same thing thanks to your great instruction. I saved about $150 for a new OEM fog lamp.
Old 07-12-2014 | 04:48 AM
  #36  
KB1_EJ6's Avatar
10th Gear
 
Joined: Jul 2014
Posts: 14
Likes: 2
Going to have to try this. Have one cracked lens and didn't want to get a new one cause it wouldn't match the condition of the other fog. Also 007spy mentioned fog/drl switch. Have to look into that...
Old 07-12-2014 | 09:21 PM
  #37  
oo7spy's Avatar
Senior Moderator
 
Joined: Dec 2010
Posts: 31,897
Likes: 7,249
From: Austin, TX
Good luck. I have a redesign (v2.0) that fixes observed flaws in the prototype. However, it's in beta mode since I don't have an RL to test it on.

You can have it if you want. (The new design.)
Old 03-22-2015 | 06:40 PM
  #38  
JFK's Avatar
JFK
1st Gear
 
Joined: Mar 2015
Posts: 1
Likes: 0
Smile Fog lights now cost about $250! (2008 RL)

I cracked the glass on my fog light last week and was told it cost about $250 for the part.
Really appreciate the info posted at this web site.
Old 09-28-2015 | 01:12 PM
  #39  
GASKICKER's Avatar
Instructor
 
Joined: Dec 2014
Posts: 108
Likes: 9
I followed this process 6 months ago, I thought...to the tee, but the lense is now gone. Not sure exactly how long its been missing but for sure a few hundred miles. Anyone else have this happen after replacing the lense? What couldve caused it to fall off? The bulbs are stock.

Last edited by GASKICKER; 09-28-2015 at 01:18 PM.
Old 09-28-2015 | 01:17 PM
  #40  
GASKICKER's Avatar
Instructor
 
Joined: Dec 2014
Posts: 108
Likes: 9
Originally Posted by oo7spy
Good luck. I have a redesign (v2.0) that fixes observed flaws in the prototype. However, it's in beta mode since I don't have an RL to test it on.

You can have it if you want. (The new design.)
Tell me about this 2.0 design please. Thanks


Quick Reply: G-009: DIY - RL Fog Light Glass Replacement



All times are GMT -5. The time now is 03:19 PM.