Don Nguyen | My Porsche 911 V8 Build

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Old 02-25-2013, 08:58 PM
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Don Nguyen | My Porsche 911 V8 Build

"I couldn't find the sports car of my dreams, so I built it myself" - Ferdinand Porsche

I bought my 964 when I was 20 years old. Probably not the best financial decision at the time, but I did it anyways. I knew nothing about Porsches, but after one test drive, I knew that this 964 had to be mine. Since then, there have been several times that I have come close to selling my 964. Whether the reason was due to lack of resources or not enough time to build and restore my 964 into the car that I had hoped and imagined it would be. However, luckily, I never went through with selling my 964, as it would have probably been my single biggest automotive decision that I would have regretted making. It's now or never.

I like Porsches, I like American V8s, and I like race cars. What am I alluding to?
Well, to simply put it, I will be taking my Porsche 964 and putting a Chevy LS based engine into it with the overall end results of a streetable race car. Because what fun, really, is a car that can't be driven whenever you wanted to.

However, to me speed is only one part of the equation. The car's going to take on styling cues of a race car from the exterior, but have a relatively tolerable and factory-esque interior, aside from a few various interior race bits here and there. I like to think of it as a wolf in wolf's clothing. Sounds wrong in every way? Sounds perfect to me. Speed, handling, styling, and comfort. The best part about building a car how you want it is that there is no bad part.

Why? I will only answer this question once. Because.

No fancy tools, no fancy garage, no team of engineers. One man, one car, and countless hours spent doing research. I will be doing as much of the fabrication myself as possible, from building the engine mounts to redoing all of the leather work on the interior.

I can go into details and tell you all of my plans and ideas for the car, but what fun would that be if I told you everything upfront and didn't leave a little bit of mystery to it. As I was always taught, show, not tell. You'll just have to tune in and watch as the progress goes along.

I am not trying to build the best car in the world, but to build my perfect car, which to me makes it the best car in the world.

Smiley face,
Don Nguyen
Old 02-25-2013, 08:58 PM
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This is how the car looked like when I first bought it. These pictures were actually taken from the original ad that were used by the previous owner. Funny thing is, I actually did not remember saving these pictures, but I randomly happen to stumble across them the other day when looking for something else.





It took me only one week of searching to find my 964 and it took me only one more week after that before I put in an order for a set of coilovers for my car. I figured why wait to buy them, when I could buy them now and enjoy it right away.







This is ultimately what the car last looked like before I decided to put it up on jack stands and start the reconstruction process. Keep in mind, all of these pictures that I have posted thus far, including this one, are from over a span of several several years.



As of yesterday, this is how the car looked like. I actually had started taking the car apart before I decided that I would take pictures and document my build. I was never really one to start or have any detailed build threads for any of my other project cars, but I felt like this is one that I would share the process and progress as it goes along with you guys.







-Don
Old 02-25-2013, 09:10 PM
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Whoa. In for more.
Old 02-25-2013, 09:20 PM
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Can't wait Don. Have fun with this!
Old 02-25-2013, 09:43 PM
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Wow, what an interesting and daring project! I can already imagine purists over on rennlist complaining. Best of luck and cant wait to see what you come up with.
Old 02-25-2013, 09:54 PM
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do want!

Best of luck!! I'd help you wrench if you were my neighbor
Old 02-25-2013, 10:27 PM
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Originally Posted by nokiaman
Wow, what an interesting and daring project! I can already imagine purists over on rennlist complaining. Best of luck and cant wait to see what you come up with.
Probably. Haven't checked over there yet. They were also the same people who told me it wasn't possible to fit widebody/turbo fitment wheels on my car, but I guess pictures of the turbo twists on my car proves otherwise.

Originally Posted by v6cord2k5
do want!

Best of luck!! I'd help you wrench if you were my neighbor
Then I wish you were my neighbor! Haha.

-Don
Old 02-25-2013, 10:57 PM
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Very nice. u got a thread on sf also right? Havent clicked on it yet there. i remember seeing the title
Old 02-25-2013, 10:59 PM
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Yep!

Having worked in the automotive for roughly the past 10 years puts me on more forums than I can remember, haha.
Old 02-26-2013, 07:16 AM
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best of luck on the project... hope you keep us updated...
Old 02-26-2013, 07:24 AM
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Very ambitious - good luck on the rest of the project. I'll definitely subscribe to this thread.
Old 02-26-2013, 07:57 AM
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Nice, interested to see the updates.
Old 02-26-2013, 08:44 AM
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Whoa... sweet. Definitely keep this updated as you go...
Old 02-26-2013, 08:46 AM
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Old 02-26-2013, 09:06 AM
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click
Old 02-26-2013, 09:43 AM
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AWESOME!!! Can't wait to see the progress on this one!
Old 02-26-2013, 10:31 AM
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It's fun ripping cars apart.
Old 02-26-2013, 10:34 AM
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I'm in for more.
Old 02-26-2013, 11:49 AM
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Sweet
Old 02-26-2013, 12:19 PM
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Looking forward to see how this turns out.
Old 02-26-2013, 12:46 PM
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nice!
Old 02-26-2013, 01:02 PM
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Interesting!!!
Old 02-26-2013, 03:34 PM
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Saw this on TCL. This will be an amazing project.
Old 02-26-2013, 04:57 PM
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I'm still shocked a small block V8 will fit in there.
Old 02-26-2013, 06:56 PM
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Old 02-26-2013, 08:27 PM
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Nice man. Which LS are you going to put in (1,2,3,6,7)? I'd probably go with the LS2 or 6 (prob the best bang for the buck in your situation). Obviously, the more power you can start with, the better, given your limited space.

Good luck on the project.
Old 02-26-2013, 08:42 PM
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Best of luck!
Old 02-26-2013, 08:57 PM
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Old 02-26-2013, 09:00 PM
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I know purists hate the 964 but I have always liked them.
Old 02-27-2013, 03:53 AM
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Awesome build man can't wait to see what you do with it. btw which exact LS engine will you be using?

Originally Posted by charliemike
I'm still shocked a small block V8 will fit in there.


but yeah, looking under the engine bay of Porsches past and present, the engines seem stuffed in there.
Old 02-27-2013, 07:31 AM
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Old 02-27-2013, 10:12 AM
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Very cool. Sub'd
Old 02-27-2013, 11:00 AM
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Originally Posted by charliemike
I'm still shocked a small block V8 will fit in there.
i have no idea how. I can barely fit my hand in mine with only a 3.6.
Old 02-27-2013, 04:24 PM
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sick. I'm a fan of any 911 pre-996.
Old 02-27-2013, 06:57 PM
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Old 02-27-2013, 06:58 PM
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Completely took the dash apart/out and removed some more of the sound deadening/padding. I am going to try and remove as much as I can before relaying new padding down.

Not sure what would work best, so I'll take any suggestions if anyone has any experience with this. I've read/heard that closed cell foam padding was a good option.





Pile of misc parts and wires that were removed.



One of the other reasons why I wanted to go through the whole car, which was to find any rust spots that would be developing such as what I found here around the rear quarter windows.



Not sure if this was like this from the factory, but it seems like someone's removed these before and used 3M double sided tape to put these trim pieces back on. With older cars, you never know where someone before you could gone/been through before. I will most likely be using the 993 window seal for the rear quarter windows, which will delete the need for that trim piece that was removed.



I originally thought that I wanted to run 993 door panels, so I bought a set with the hi-fi sound package in them. However, I may end up just reupholstering the original 964 door panels and using those. I kind of like the pattern that's on the 964 door panels. We will see. If I do run the 993 door panels, I won't be using the hi-fi speakers, so I can get the small door pockets back







Random shots of the engine bay and car as it sits now.





-Don
Old 02-28-2013, 10:33 AM
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Here's a picture that I pulled off of my instagram, @don__nguyen with double underscores in between the name, for those that use it and if you want to follow me for miscellaneous updates. Sometimes I don't get around to posting all of my updates/pictures on the forums, since it's easier for to just upload directly to a source such as instagram.

Bought a used short block, so naturally I had to take it all apart to check and make sure everything was ok. I am going to go ahead and get the cylinders bored out slightly bigger, oversized forged pistons to match the new bore of the block/cylinder once it gets machine, get the crank cleaned up and get new bearings (con rod, cam, and mains).



-Don
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Old 02-28-2013, 11:02 AM
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Very interesting. I admire you guys who can dig into a project like this.
Old 02-28-2013, 11:18 AM
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Looking forward to following the progress on this.
Also glad the photos aren't photobucked hosted, so I am able to see them at the office.
Old 02-28-2013, 11:22 AM
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Awesome project!!

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