Clearing headlights on an 07 TL-S

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Old 08-18-2008, 08:28 PM
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Clearing headlights on an 07 TL-S

So my boy Trevor stopped by on Saturday so we could clear out the headlights in his 07 TL-S. I've cleared out a bunch of headlights in different types of vehicles so I felt pretty comfortable doing it but none of them were as involved as this was. What retard designs a car where you have to remove the bumper to take out the headlights (or replace a burnt out bulb)?

Anyway, I'm not going to post a full tutorial because all the steps are pretty much the same as in the thread in the Garage, but there is ONE part that is different because the TL-S headlights are different than the standard TL ones.

Bumper comes off:


Shameless plug of my just-washed TL-S haha:


Headlight comes apart. We were surprised that there were bags of silicone inside of the light behind the chrome housings.. I've never seen that before. Maybe my oven isn't powerful enough, but we had better success with cooking the headlights for a few minutes longer than 20 minutes. It made a big difference in how soft the glue was.



This is where it was different. The orange pieces in the headlights are held in by tabs, but you can break the tabs and literally just slide them out past the clear plastic that holds the chrome bar in the middle of the light. It's really easy and takes literally 2 seconds. The chrome bar stays in, we didn't need any epoxy. You can see in this pic how they look like they can slide right out... cuz they do!


Closer shot of the clear plastic tabs that hold in the orange tabs that you have to break.


Trevor painted the chrome housings gloss black. They turned out sick even though some bugs got caught in them and fucked it up a little


Sealing them up good just in case.


The finished product with bumper back on:






I think they turned out great. We'll probably do it to my headlights at some point in the near future. It took us about 4.5 hours mostly because we were being very careful... I think next time around we can probably do it in 2.5 hours.

Old 08-18-2008, 09:36 PM
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Sweet dude! Damn bugs on my crap look like scratches in the pics. Everyone knows I keep my stuff super clean!!

Best part is I got the phone call I've been waiting 6 months for today!! Wheels will be here on Monday...yippeee!!!

Thanks for posting Lee!
Old 08-18-2008, 09:40 PM
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nice..looks great! looks like an easy job done..now im consider doing it myself
Old 08-18-2008, 11:01 PM
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Black on Black looks sick!! Nice job, makes me want to go do mine.
Old 08-19-2008, 01:43 AM
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clean work there, good job bro! balls of steel man, i was too chicken to do mine i had a shop do them for me.
Old 08-19-2008, 07:54 AM
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We were a little concerned when the DRL's didn't come back on, but TrevorT gave me a call on the drive home and said they came back on. We guessed that the DRL module just reset itself after a few minutes of driving.... all of our connections were completely solid.
Old 08-19-2008, 11:03 AM
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great job, im looking for someone to do it for me.... :p
Old 08-19-2008, 11:12 AM
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Looks like a solid execution here guys...good work.

Finally your wheels are coming in!! I know it's been a long and agonizing wait.
Old 08-19-2008, 12:01 PM
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Nice job, looks good.
Old 08-25-2008, 03:20 AM
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nice man.. can u show me the link where you found steps on doing this
Old 08-25-2008, 08:07 AM
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Looks great!
Old 08-30-2008, 10:41 AM
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looks awesome...wish i had the balls to attempt it
Old 08-31-2008, 05:40 AM
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That looks good. We should get together sometime when I do mine.

Parents live in Greensboro.
Old 08-31-2008, 10:58 AM
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Another fine looking car in Charlotte. Thanks for the pic by pic.
Old 08-31-2008, 08:18 PM
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Thanks for the comments guys, I'll post back in this thread when we do mine too so you can see it on an ASM... I'm also going to paint the housings black like T did.

shortdyboy I don't have the link to the thread to do it, but you can probably turn it up with a quick search. We actually didn't really consult that thread too much other than to see what the differences were between the standard TL and TL-S headlights. I've done a couple of Subarus and a Lancer and the baking process was pretty much the same for all of them... the only difference is how you have to take out the headlights.
Old 08-31-2008, 11:05 PM
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looking good, here's a suggestion, next time you clear the lights why not try to "french" the lights by removing the text and lines inside the headlight lense (stanely, dot, etc.)
Old 09-02-2008, 11:44 AM
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Nice idea, how? Wetsand? To be honest I'm afraid to touch anything on the inside of the lens if that's where they are... for fear of fingerprints or other oils I couldn't get out.
Old 09-02-2008, 03:19 PM
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very niceeee
Old 09-02-2008, 05:20 PM
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Nice and clean. Great job!!
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