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-   -   F-167: Heater/Water/Coolant Control Valve DIY (https://acurazine.com/forums/3g-tl-2004-2008-93/f-167-heater-water-coolant-control-valve-diy-747304/)

Majofo 10-07-2009 12:40 AM

F-167: Heater/Water/Coolant Control Valve DIY
 
I thought I'd post up an easy DIY for you guys in time for the upcoming winter. Last winter I noticed a long delay before my heater would kick. My system would blow cold air for minutes no matter the temp setting. I noticed that I was also going low on coolant.

The culprit.. Heater Control Valve.

Highs
Cheap & Easy - 1 hr & $15~30

Lows
Neighbors may be offended by the amount of butt crack you expose while reaching over the block

Tools

  • Socket set.. can't remember the exact sockets.. 10mm, 12mm & 14mm should do it.
  • Flathead Screwdriver
  • Precision Phillips screwdriver
  • Pliers / Small Channel Locks
  • Shop towels
  • Coolant
Parts
  • Heater Control Valve 79710-SDA-A01
  • Hose A (Block to HCV) 79721-SDB-A60 (optional)
  • Hose B (HCV to Heater) 79722-SDA-A00 (optional)
  • Screw clamps to replace spring clamps (recommended - Harbor Freight ~$10)

The new cheap ass plastic valve. Pretty simple, Up = Closed, Down = Open. I bought both inlet hoses as well and screw clamps. Didn't use either, original hoses had no cracks or wear & couldn't find the screw clamps at the time, of course I found them the following day.. anyways..

http://farm3.static.flickr.com/2470/...e4b85a3123.jpg


The HCV is located at the rear behind the block on the firewall above the rear mount.

http://farm4.static.flickr.com/3460/...a4832e0d67.jpg

http://farm3.static.flickr.com/2536/...ca449ec6a9.jpg

http://farm3.static.flickr.com/2503/...4c67bae8e7.jpg

Opposite Angle
http://farm3.static.flickr.com/2426/...355e4ef57f.jpg

http://farm3.static.flickr.com/2512/...56d5f0a4d0.jpg




Step 1: Remove Strut Tower

Remove the 6 mounting bolts on the strut tower, they don't have much torque on them (remember that when putting them back). There will also be some connecting bolts to misc assemblies (fuse box, etc).

http://farm3.static.flickr.com/2616/...d77796f2e3.jpg

http://farm3.static.flickr.com/2511/...51e905bb23.jpg



Step 2: Unclip HCV Cable

http://farm3.static.flickr.com/2429/...3e787fc74f.jpg

http://farm4.static.flickr.com/3662/...546cc29d97.jpg



Step 3: Disconnect Electrical Conduit for Access & Unscrew HCV from Bracket

You can either unscrew the HCV from the bracket (2 screws) or you can unbolt the whole bracket / Assy which is attached by a single bolt. I unscrewed the top screws because I knew I was more than likely going to lose the bolt to a black hole.

http://farm4.static.flickr.com/3431/...83a7030d90.jpg



Step 4: Push back Spring clamps with pliers / channel locks & Remove Inlet hoses.

Put a bunch of shop towels down to keep anymore coolant from getting all over the rear mount, brake lines / fuel lines. Check the hoses for any tears or wear. Replacing them while you're in there is recommended. I decided to take the easy route since the hoses looked good and because I couldn't find my screw clamps. Hold the heater inlet hose up to limit the amount of coolant from spilling.

http://farm4.static.flickr.com/3444/...7d71a2733b.jpg

http://farm3.static.flickr.com/2529/...d2d2e93107.jpg



Step 5: Put in the new HCV and secure it

http://farm4.static.flickr.com/3428/...8126b74d7e.jpg

http://farm3.static.flickr.com/2470/...e5dc96bca6.jpg



Step 6: Secure the control valve cable with the valve closed


Make sure you push it all the way back before securing the cable.

http://farm4.static.flickr.com/3518/...16821b444b.jpg



Step 7: Top off the Radiator & Res, Burp the system, check for leaks.

My reservoir cap was cracked.. so I replaced that as well. I filled the reservoir about mid level to account for any air during the burping process. Check the block connection & heater connection along with HCV connections to make sure no leaks are present.

Put radiator cap back on but don't close it off. Start the vehicle and let it get up to op temp, turn on A/C and check the temp gauge, listen for the rad fan to cycle. Turn the car off and use a rag to close off the radiator cap (will be warm / hot). Some coolant may leak from radiator cap in burping process.

http://farm4.static.flickr.com/3449/...440989f145.jpg

http://farm4.static.flickr.com/3496/...935ddcd2f7.jpg

http://farm3.static.flickr.com/2645/...b191fe3e6f.jpg

http://farm4.static.flickr.com/3471/...633c8617f5.jpg

http://farm3.static.flickr.com/2470/...75866969a6.jpg

http://farm4.static.flickr.com/3446/...3c5134d621.jpg

http://farm4.static.flickr.com/3117/...5e0ef32c06.jpg

http://farm3.static.flickr.com/2591/...b7367a6229.jpg



Step 8: Put it all back together, don't overtorque the strut tower bolts, should only be ~16 ft.lbs

Check your coolant level & for any leaks after the swap. I hardly lost any coolant in the burping process, which is why my res is at the mid level. Here are some pics a week later. No more leak. :thumbsup:

http://farm3.static.flickr.com/2657/...30444b9403.jpg

http://farm3.static.flickr.com/2584/...28ec305c1d.jpg

http://farm3.static.flickr.com/2434/...a9bfd06c44.jpg

http://farm3.static.flickr.com/2595/...cd4316d654.jpg




Cliffs
: (sorry, I like taking pics)
  • Step 1: Remove Strut Tower
  • Step 2: Unclip HCV Cable
  • Step 3: Disconnect Electrical Conduit for Access & Unscrew HCV from Bracket
  • Step 4: Push back Spring clamps with pliers / channel locks & Remove Inlet hoses.
  • Step 5: Put in the new HCV and secure it
  • Step 6: Secure the control valve cable with the valve closed
  • Step 7: Top off the Radiator & Res, Burp the system, check for leaks.
  • Step 8: Put it all back together, don't overtorque the strut tower bolts, should only be ~16 ft.lbs

Hope that helps some of you. Let me know if I left anything out. This is seriously easy and probably not warranted for a pictorial, but I had extra time on my hand while I was banned. :snicker:

Bearcat94 10-07-2009 10:47 AM

Nice!!


FWIW - Strut Tower Bar Nuts are 16 ft-lbs.

Can you clarify what "burping" the HVC system is? You do it with the radiator cap off?

Majofo 10-07-2009 10:54 AM

^ burping is just letting the coolant cycle and allowing pressure / air to escape out of the top of the radiator. You can burp the system with the radiator cap off but I placed it back on (not closed) to mitigate coolant spillage.

94eg! 10-08-2009 11:23 AM

This is a great writeup. Pretty suprised to see such a crudy plastic water valve in there. Even my 89 CRX has a metal one...

BTW: Why are you using that cheap green-crap coolant. Perhaps this is part of the original problem. Nothing but "blue" for me...

Majofo 10-08-2009 11:30 AM

^ yeah.. I used prestone 50/50. Please don't flame me.. lol. I'll definitely change back before next summer. I bought the TL used and I'm not sure if ever the previous owner had the coolant changed but I played it safe and drained the rad & refilled. The old fluid could have definitely eaten through the valve seal, the valve itself still works.

I hate cars 10-08-2009 08:12 PM

Thank you so much for the info!

Mine is getting very slow to go to hot and I've been loosing a very, very small amount of coolant, maybe an ounce every few months. Mine won't put out any heat unless I put it on high. Anything between hot and cold and it's just cold. I was about to just live with it until I saw this. Thanks again!

Majofo 10-09-2009 08:38 PM

^ Thanks.. you think your issue is the valve as well or do you think it's just minor evaporation somewhere in the system. I was losing a little over a 1/4 gallon a month. I took apart the old valve but couldn't locate where the coolant had eaten through. It's pretty solid for being a cheap plastic valve. It looks like it was seeping around the circular valve orifice where the control lever seats over.

I hate cars 10-09-2009 09:58 PM

Just an FYI, part of the reason they spec a no silicate fluid is seal and waterpump compatibility. You may want to think about changing it out sooner rather than later just to avoid the water pump wrecking the timing belt.

Then again, I believe Dexcool was used in the Vue that used the J35. I'm pretty sure that's not a non silicate formula.

I think mine does have a leak because the level didn't change for the first two years I owned the car but now it's getting faster and faster and the heater is taking longer and longer. I never turn the heat on until the engine hits full temp and yesterday it took about 15 seconds to start getting warm air out of the vents.

Majofo 10-09-2009 10:51 PM


Originally Posted by I hate cars (Post 11390579)
Just an FYI, part of the reason they spec a no silicate fluid is seal and waterpump compatibility. You may want to think about changing it out sooner rather than later just to avoid the water pump wrecking the timing belt.

Then again, I believe Dexcool was used in the Vue that used the J35. I'm pretty sure that's not a non silicate formula.

I think mine does have a leak because the level didn't change for the first two years I owned the car but now it's getting faster and faster and the heater is taking longer and longer. I never turn the heat on until the engine hits full temp and yesterday it took about 15 seconds to start getting warm air out of the vents.

I'm due for a timing belt change soon. I may risk keeping it in the system for 5-7k miles then go back on Honda Type 2 after the t/b & water pump swap. Hopefully I'll make it until then.. I'll definitely keep an eye on it.. If worse comes to worse, I have some PnP'd heads waiting to go in.

SRT-11 12-23-2010 07:33 AM

doing this today, thanks for the info and pics!

Majofo 12-23-2010 04:44 PM

About time! :poke: :biggrin:

SHaFT7 02-02-2011 05:55 PM

thank you for this. i just discovered my car having the same issue while investigating a bad rear primary o2 sensor. great DIY. parts ordered!

SHaFT7 02-19-2011 06:25 PM

just finished mine, great writeup. easy as pie to change out!

akash4u 05-04-2011 10:47 AM

Very good write up. Pics are superb.

flyromeo3 09-06-2011 09:46 AM

just wanted to add that if your local Acura dealer doesnt have this part in stock.

The Accord 03-07 share the same part. Its half the price of what Acura charges.

same part number too

vtecdude93 09-06-2011 10:18 PM

very useful diy thanks

Majofo 09-26-2011 03:52 PM

1 Attachment(s)
Attachment 117794

flyromeo3 10-12-2011 05:52 AM

bump....
didnt want to start a new thread =(

i just replaced my heat valve and it was working fine afterwards.
Just recently I noticed my "heat" begins to heat around 80.

The other day I sprayed some wd40 on the cable which seemed to have fixed it.
Upon putting temp to 73 i began to feel some heat. Great!
Yesterday, I put on 73 and back to cold.
Should there be some resistance on the lever the cable moves? It feels a bit hard to move. I never adjusted the bolt. Just took it out of its plastic and installed.
I took a look this morning and noticed my coolant level was at min on the res. tank. Radiator is topped off.

any other suggestions?

ohsixMTee 10-12-2011 11:44 PM

I just wanted to add my .02 in regards to this topic.

I am amazed at how fast the heat warms up, after work tonight it was roughly 55 degrees F, not terribly cold but chilly.

I started the car up, smoked a cig while it ran no more than 3 minutes, got in and being set on 70 it was already warm in the car.

Just thought I'd share, pretty neat I think.

flyromeo3 10-13-2011 11:43 AM


Originally Posted by ohsixMTee (Post 13295907)
I just wanted to add my .02 in regards to this topic.

I am amazed at how fast the heat warms up, after work tonight it was roughly 55 degrees F, not terribly cold but chilly.

I started the car up, smoked a cig while it ran no more than 3 minutes, got in and being set on 70 it was already warm in the car.

Just thought I'd share, pretty neat I think.


does the lever on the HCV have a bit of resistance when opening/closing?

ohsixMTee 10-13-2011 11:39 PM

I honestly have no idea, I've only had the car for about 3500 miles and there hasn't been reason to investigate any problems because none have risen yet. lol

vietxquangstah 10-23-2011 07:01 PM

i don't know if this write up is horrible, or it's just me. chances are it's just me.

but when i was trying to disconnect the spring clamps from my existing hcv, i noticed the springs were facing DOWN. they were at the UNDERSIDE of the tubing so it was fucking near impossible to get clearance and get pliars to get on the UNDERSIDE of the tube just to grip the clamps.

well after struggling i managed to unclamp it and removing the hose from the existing HCV was also a pain in the ass.

once i removed the hose on the left side of the HCV (while facing towards ur windshield) i noticed coolant started coming out. I thought to myself "OK the DIY said some coolant is gonna come out, this is normal. I remember him saying point the hose upwards to prevent the coolant from coming out"

WELL THANKS FOR MENTIONING THAT THE COOLANT COMES OUT AT A NON-STOP FLOW!

i assumed just a bit was gonna leak and would eventually stop. i had it pointing up right and coolant just kept flowing out like a damn water fountain. I PLACED A TOTAL OF 15 SHEETS OF SHOP TOWELS just to fuckin aborb all the damn coolant that came out. AND IT STILL MANAGED TO LEAK ALOT ONTO MY DRIVEWAY....

so i stuck my thumb in the hose to prevent it from flowing and looking at the other hose that still had the HCV connected.

let me remind you, the clamp for the other hose is also located on the UNDERSIDE of the hose making it near impossible to reach with clamps.

so i'm standing here with my thumb in the hose to clog it from spilling even more and looking at the HCV still connected to the other hose. i moved the trigger on the HCV a slight bit and MORE COOLANT WAS SPILLING OUT FROM THE OTHER END OF THE HOSE.

i thought to myself "fuck that, both ends of the hose are still pushing out coolant theres no way in fuck im going to be able to remove both ends of the hose and reconnect it to my new hcv and re install it without losing ALL of my coolant in my radiator"

i gave up and reconnected everything as is.

i was trying to do this because my HEATER would blow cold air, but my a/c works just fine.

after attempting it, fuck it im just gonna drive around with no heater. so FRUSTRATING

buckyballs 04-26-2012 06:55 PM

all info is very much appreciated

tjmoneybags 08-14-2012 03:26 PM

My problem is the opposite....My A/C blows hot all the time and doesnt seem to kick on....has anyone xperienced that with this being a fix?

Majofo 08-14-2012 03:29 PM

Is it HOT or just ambient air temp? Could be a couple issues in your case.

LADY-T 08-29-2012 01:34 AM

AC not blowing cold air, take it to Pep boys if in your area, or a shop that will give a low price diagnostic of the AC, I recently took mine to PEP BOYS everything working expect the Evaporator Expansion Valve. cost with labor and warranty $658.96 quote good for 90 days.

94eg! 08-29-2012 11:31 AM

How on earth could a pep-boys goon diagnose a bad expansion valve?

I hate cars 08-29-2012 01:20 PM


Originally Posted by vietxquangstah (Post 13317033)
i don't know if this write up is horrible, or it's just me. chances are it's just me.

but when i was trying to disconnect the spring clamps from my existing hcv, i noticed the springs were facing DOWN. they were at the UNDERSIDE of the tubing so it was fucking near impossible to get clearance and get pliars to get on the UNDERSIDE of the tube just to grip the clamps.

well after struggling i managed to unclamp it and removing the hose from the existing HCV was also a pain in the ass.

once i removed the hose on the left side of the HCV (while facing towards ur windshield) i noticed coolant started coming out. I thought to myself "OK the DIY said some coolant is gonna come out, this is normal. I remember him saying point the hose upwards to prevent the coolant from coming out"

WELL THANKS FOR MENTIONING THAT THE COOLANT COMES OUT AT A NON-STOP FLOW!

i assumed just a bit was gonna leak and would eventually stop. i had it pointing up right and coolant just kept flowing out like a damn water fountain. I PLACED A TOTAL OF 15 SHEETS OF SHOP TOWELS just to fuckin aborb all the damn coolant that came out. AND IT STILL MANAGED TO LEAK ALOT ONTO MY DRIVEWAY....

so i stuck my thumb in the hose to prevent it from flowing and looking at the other hose that still had the HCV connected.

let me remind you, the clamp for the other hose is also located on the UNDERSIDE of the hose making it near impossible to reach with clamps.

so i'm standing here with my thumb in the hose to clog it from spilling even more and looking at the HCV still connected to the other hose. i moved the trigger on the HCV a slight bit and MORE COOLANT WAS SPILLING OUT FROM THE OTHER END OF THE HOSE.

i thought to myself "fuck that, both ends of the hose are still pushing out coolant theres no way in fuck im going to be able to remove both ends of the hose and reconnect it to my new hcv and re install it without losing ALL of my coolant in my radiator"

i gave up and reconnected everything as is.

i was trying to do this because my HEATER would blow cold air, but my a/c works just fine.

after attempting it, fuck it im just gonna drive around with no heater. so FRUSTRATING

I know this is old but geeze. It's just a simple valve. It's just a little coolant. Unless the system still had pressure on it such as not relieving any pressure via the radiator cap, the fluid flow will stop once the fluid level goes below the hoses. The heater core will probably drain down a bit but it's just coolant, no big deal. No reason to give up and drive around with no heater. It sounds like your car was on an incline.

Majofo 08-29-2012 01:52 PM


Originally Posted by I hate cars (Post 14006277)
I know this is old but geeze. It's just a simple valve. It's just a little coolant. Unless the system still had pressure on it such as not relieving any pressure via the radiator cap, the fluid flow will stop once the fluid level goes below the hoses. The heater core will probably drain down a bit but it's just coolant, no big deal. No reason to give up and drive around with no heater. It sounds like your car was on an incline.

OMG.. I'm dying here.. :rofl: :pofl: :spit:

I never saw that post.. shit, that is probably one of the funniest posts I've read in 3G. You can plainly see coolant coming out and I posted pics with shop towels on the rear mount. Less than 10-12 fl oz should leak. It's really not that bad. Those clamps can be a bitch to get to, which is why I recommend replacing them with screw clamps.

I just imagine viet with a finger in the core tube and a finger in the HCV, stretched over the front end, trying to figure out how the fuck he's going to get out of his predicament.

:rofl:

Just made my day. :biggrin:

DeathMetal 09-16-2012 03:33 PM

Just a bump because, yes...winter is coming, and I just finished this myself. (LOVE the GoT Reference). FYI: 126k, 2006 6MT.

Ok, so, just a quick heads-up for those with the MDX spacer...this fix is a PAIN IN THE ASS due to the reduction in clearance you'll have to reach the hose clamps for the valve. Even with prudence and pig mats in the noted location, she still was a drippin' from time to time. 10 - 12 oz. is a fairly accurate assessment, IMHO...for this reason, I'd strong recommend towels BENEATH the car as well. But whatever. I didn't care if the whole damn radiator leaked out, a $20 fix for being able to adjust to temps below 81F is worth it!

While my forearms look like I tried to rape a feral cat, it's done...thanks for the AWESOME write-up. Haven't tested the heat, yet...just checked for leaks and called it a day. I'll try it in the morning.

Threads like this are just all the more reason why this forum is above and beyond most!

gdong 12-02-2012 01:17 AM

Sorry to bump an old thread.

My car is an 08 TL-s, up here in canada, it's about freezing now 0C (32F) and I typically have to set my heater to 28C (82F) in order to feel warm, sometimes 26C (79F) after awhile. I still get heat, my coolant is topped up, and my engine temp is steady all the time, so I've eliminated any coolant / thermostat issue. Seems like the HCV is the culprit, does that sound about right to everyone?

Regardless, I think I can live with setting my heat a bit higher than usual to get me through the winter, and I'll definitely tackle this one come spring. Thanks for the write up!

gdong 12-04-2012 03:32 PM

bump, anyone??

Majofo 12-04-2012 04:35 PM

The issue is not the temp being off.. it's not getting up to temp in the first place even after the coolant is warm/hot (i.e. blowing cold air not warm).

gdong 12-04-2012 04:40 PM

In your case, it's not getting up to temp because the HCV is not opening at all, causing the air to be cold.

In my case, I suspect it's opening, just not opening nearly as much as it should. I'm going to take a look at it when I get a chance, I read on another site that the screw could be loose and the switch won't be as effective at opening / closing properly.

paperboy42190 12-04-2012 04:45 PM

I wonder if I need to change mine too? my heater works fine but sometimes when it's cold out(socal cold, not canada cold), the heater doesnt get hot until I set it to above 82-83 degrees. I just find it weird that even the 79-80 setting on a cold day doesnt blow hot air out? That's my only issue, the heater blows very hot when its on HI temp, do you think this is the culprit or is my car normal?

brandonb 10-19-2013 12:15 PM

Thanks for the great write-up. My heater stopped working a few weeks ago and just did this. Started the car up and the heat worked perfect, but just on the passenger side. It gets nice a hot as I turn up the heat, but the drivers side stays cool the entire time.

Any ideas?

brandonb 10-19-2013 12:38 PM

I just did the diagnostic and it gave me the error: "problem in the drivers air mix control, motor or linkage"

How can I check this?

DeathMetal 10-21-2013 08:10 PM


Originally Posted by brandonb (Post 14715449)
I just did the diagnostic and it gave me the error: "problem in the drivers air mix control, motor or linkage"

How can I check this?

I'd suspect you buggered installation of the cable. The air mix works like a see-saw with coolant valve and damper on the inside of the cabin.

Get back in there, give this scan a shot, unplug your battery for 30 minutes (this should reset the code), and let us know how you make out.

http://i50.tinypic.com/28iatyx.jpg

DeathMetal 10-21-2013 08:11 PM

There's also a full recalibration that can be done if need be, but let's start simple.

Majofo 10-22-2013 02:50 AM

This valve only diverts coolant to the heater core, it has nothing to do with the air mix control. I'll post info on this later today.


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