Sport Hybrid issue with Catalytic Converter

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Old 09-22-2016, 01:58 PM
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Sport Hybrid issue with Catalytic Converter

Gents,

Yesterday out of the blue several lights appeared on the dash display for no apparent reason. The parking and emissions warnings on the MID showed up, and the amber engine as well as the parking lights below the MID were on. The red parking light was also blinking when I was in motion but stopped when I was not. A huge thank you to pgeorg for his quick assurance that the car was likely to be ok for me to continue driving until I could get to the dealer today. I called the dealer and they set me up for an inspection first thing this morning. Well pgeorg and I thought it might be a battery issue, but in fact it was the front cat that was fouled. At first there was concern that it might be caused by bad gas or using 87 octane. Neither are true in this case, so they think it could have just malfunctioned somehow. Any ideas on what else could cause the situation? They ordered the part and I should be back in business next week. In the meantime I am driving a new TLX.

Oh and lest I forget to thank fsmith for his counsel too! I truly appreciate your guys on the board!
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Old 09-22-2016, 02:03 PM
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how would you know if you put in bad gas??????
you wouldnt and it would foul the cat.


How are you warming up the car? are you idling a lot?
Old 09-22-2016, 02:21 PM
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There are basically 3 categories of catalytic failure - thermal, contamination or physical damage.

Contamination is not limited to fuel (but most common in newer vehicles). Contamination may be introduced with additives, oil burning, silicates from gaskets and coolant, rich fuel burning or fouled plugs.
Thermal failure due to excessive heat introduced by exhaust leaks or rich fuel burning.
Physical may be a crushed cat from under-body damage resulting in back pressure build up.

Unless you damaged the exhaust, the most likely cause for a newer car is some form of contamination.
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Old 09-22-2016, 02:23 PM
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I'm a little OCD about things. I fill up at the same gas station and even use the same pump. Yes I know all of the pumps access the same tank, but that should give a little insight into my nonsense. I spoke to the owner of the gas station today and asked if there had been any water contamination or any other customers reporting issues of late. He was a little put off for my asking, but quickly realized I was just ruling out an issue. He said there were no issues with the gas, as it is a higher volume location so nothing is there long enough to become stagnant.

As far as idling, I don't. I turn it on, and away I go. If I had been driving it within 30-60 minutes previously, the EV mode is enough to get me backed out, and on my way down the street before the ICE kicks in.

Last edited by RLX-Sport Hybrid; 09-22-2016 at 02:27 PM.
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Old 09-22-2016, 02:25 PM
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I did not ask about any physical damage, but I think the dealer would have stated it when they inspected the car this morning, so it is safe to rule that out in this case. BTW I m at about 35k on the OD right now.
Old 09-22-2016, 02:46 PM
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it's gotta be bad gas.

the catalytic converters are bolted to the heads for quick warm up.
unless you're running rich. if you're running rich, the cats will foul quickly
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Old 09-22-2016, 02:51 PM
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Isn't it still under warranty?
Old 09-22-2016, 02:56 PM
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100% under warranty
Old 09-22-2016, 04:53 PM
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Interesting. I agree with justnspace. Must have been bad gas. Any more detail from the dealer about the cat?
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Old 09-22-2016, 05:55 PM
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Originally Posted by neuronbob
Interesting. I agree with justnspace. Must have been bad gas. Any more detail from the dealer about the cat?
I'm not sure I will know about the gas question. I just filled up both of my vehicles at the same time at the same station and the MDX is not showing any issues, so....

I don't have any additional information to provide at this point. However, I am very impressed with the mpg in the TLX. Same routes I normally drive and am averaging more than 29 mpg in semi-local driving.
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Old 09-22-2016, 07:32 PM
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Originally Posted by RLX-Sport Hybrid
I am very impressed with the mpg in the TLX. Same routes I normally drive and am averaging more than 29 mpg in semi-local driving.
Well, that's interesting.

The TLX loaner that I had returned 28 mpg average, which is lower than my usual car.

0_o
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Old 09-23-2016, 06:51 AM
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Originally Posted by RLX-Sport Hybrid
However, I am very impressed with the mpg in the TLX. Same routes I normally drive and am averaging more than 29 mpg in semi-local driving.
This past weekend on my monthly trip to Dallas my '15 TLX V6 avg 36.7 mpg over 586 miles driven.
Old 09-23-2016, 07:20 AM
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Originally Posted by justnspace
unless you're running rich. if you're running rich, the cats will foul quickly
Rulling out its just a manufacturing defect, i would have to agree with Justin.....most likely running rich....
I wonder if the idle stop on the SH has something to do with it, because the engine temp fall quickly when you are only running on EV.
And from your particular driving style (routes you take), you are on EV very often, and for longer periods of time......

I guess its better to be running rich than lean (detonation).....
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Old 09-23-2016, 07:25 AM
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^I wonder why the 02 sensors didnt catch it

could the 02 sensors have gotten lazy in that short of a time?
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Old 09-23-2016, 07:38 AM
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The O2 sensor can also be contaminated by rich fuel burn or a gasket leak. Not uncommon that both O2 and cat damaged by same contaminant.
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Old 09-23-2016, 07:52 AM
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"I wonder why the 02 sensors didnt catch it"

I agree. That is why when RLX-Sport Hybrid told me it was the cat, i figured it was just a defective one.....

Very interested to find out if its either one connected to the headers, or the one under the floor.....
Old 09-23-2016, 07:58 AM
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^the one under the floor, in regards to past acura's have no sensors.

the primary cats off the heads are the suspects
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Old 09-23-2016, 08:00 AM
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All good questions I will pose to the service advisor later this morning. Thanks guys.
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Old 09-23-2016, 08:15 AM
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Originally Posted by justnspace
^the one under the floor, in regards to past acura's have no sensors.

the primary cats off the heads are the suspects
Correct Justin.
A little more info on the RLX setup, for anyone thats interested:-)











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Old 09-23-2016, 08:17 AM
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Originally Posted by pgeorg
Correct Justin.
A little more info on the RLX setup, for anyone thats interested:-)
Oh, what a surprise! :-)

You know what...you're a day later than I expected you to be!
Old 09-23-2016, 08:18 AM
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Originally Posted by justnspace
^the one under the floor, in regards to past acura's have no sensors.
Oh, really. Sounds like a prime candidate for removal.

0_o
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Old 09-23-2016, 08:22 AM
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Originally Posted by George Knighton
Oh, what a surprise! :-)

You know what...you're a day later than I expected you to be!
I apologize for that, George! I was out most of the day yesterday......
Old 09-23-2016, 08:23 AM
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Originally Posted by George Knighton
Oh, really. Sounds like a prime candidate for removal.

0_o
removing it by itself gains 2-3hp and adds very little noise.
the better move would to replace the whole "Jpipe" with an aftermarket one with better bends for better air evacuation

also, the third cat is what makes the vehicle a "Ultra Low Emissions Vehicle" or an ULEV rating
FYI; Honda Civics are only rated as a LEV.
Old 09-23-2016, 08:53 AM
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Originally Posted by justnspace
removing it by itself gains 2-3hp and adds very little noise.
the better move would to replace the whole "Jpipe" with an aftermarket one with better bends for better air evacuation

also, the third cat is what makes the vehicle a "Ultra Low Emissions Vehicle" or an ULEV rating
FYI; Honda Civics are only rated as a LEV.
Who needs the extra hp. The car is powerful enough. My wife would argue too much.
Old 09-23-2016, 08:55 AM
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Originally Posted by RLX-Sport Hybrid
Who needs the extra hp. The car is powerful enough. My wife would argue too much.
Mr. Knighton asked. and was just obliging with the answer
saying it's not worth to remove the cat by itself.
Old 09-23-2016, 09:00 AM
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Service manager says it is the front cat by the radiator, and the computer did not indicate the O2 sensor as being bad. The engine is not running rich and is operating properly. He says it is just a failed part. I still think there is something that causes it to fail, but if it is truly just a bad part, then no other issues will surface later I assume.
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Old 09-23-2016, 09:50 AM
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^^
Thank you for the update RLX-Sport Hybrid! At this point it is an isolated incident, so we should treat it as a bad part.

Lets hope this is the last we hear of this :-)
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Old 09-23-2016, 04:53 PM
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Repair is complete. The front cat and the sensors were replaced. Codes were cleared. The car is back good as new. What a huge difference between it and the TLX.
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Old 10-29-2016, 07:46 PM
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Well today the same lights came on the dash as before. I am dropping the car off at the dealer on Tuesday morning to figure out what happened now. This will be round two.
Old 10-29-2016, 07:51 PM
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I wonder how much this might have to do with you fuel mileage question in the other thread.
Old 10-29-2016, 07:52 PM
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I can't believe that's another cat, or O2 sensor....

It has to be something else......
Old 10-29-2016, 07:53 PM
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Originally Posted by George Knighton
I wonder how much this might have to do with you fuel mileage question in the other thread.
Most likely it has everything to do with it......
Old 10-29-2016, 07:59 PM
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You are probably right guys. My mpg has dropped to 24.7 for this tank with about 185 miles driven. Typically I see 30-31 mpg on the same routes, so this is a marked difference. My service manager thought it was peculiar so a factory rep will look at the car when it gets there on Tuesday. Seems aggressive to do that before even seeing the car. Don't you think? Or do they know something I don't.
Old 10-29-2016, 08:25 PM
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^^
I think it just happened that the factory rep is there, so i am sure he will want to take a look at it.

Also, having another cat or O2 sensor failure, this close together is extremely unlikely.........unless they diagnosed it incorrectly the first time.....

Lets wait and see what they say....
Old 10-29-2016, 08:49 PM
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Does seem very peculiar. I'm not worried, but a little irritated. You are probably right about the rep. The service manager said that if the check engine light was flashing, that was a critical thing to note and the car should be shut off immediately. That is not the case here.
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Old 10-30-2016, 02:02 PM
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again, bad fuel. It would also explain the drop in mileage.

I know you said the fuel station manager was certain his fuel was good and you use that station almost exclusively And I am not saying he is hiding anything. But it is very possible there is damage to the underground tank and / or delivery system to the pump, causing contamination. It may not be human error (intentional or unintentional) but my geologist buddy's sole purpose is examining fuel stations in Florida. He says the instances of contamination are alarming, yet unchecked, mostly due to it being very difficult to prove bad gas. It also can be an intermittent situation if the contamination source is not in the delivered fuel or the storage tank, but introduced in the pumping components. I am told the usual means to expose and mitigate a damaged fuel storage system is revealed by environmental inspections and geologists.

I know it is a long shot, but so is two damaged cats in such a short time.
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Old 10-30-2016, 08:31 PM
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The bad gas idea is definitely in play. Although I have no issues with my MDX that I fuel up at the same station, including today. We will see on Tuesday on the status.
Old 10-31-2016, 08:02 PM
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Ok now I am puzzled. The lights on the dash all went out and everything looks normal. Do I still go the dealer tomorrow morning as scheduled anyway?
Old 10-31-2016, 08:08 PM
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IMHO Yes! Make sure the factory rep takes a look at it. It could be some kind of sensor that is causing this.....
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Old 10-31-2016, 08:09 PM
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Originally Posted by pgeorg
IMHO Yes! Make sure the factory rep takes a look at it. It could be some kind of sensor that is causing this.....
Ok will do. Many thanks my friend!


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