Tyler's Owdi B5 S4 Build & Update(s) Thread

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Old Nov 15, 2017 | 11:28 AM
  #1401  
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Old Nov 15, 2017 | 11:32 AM
  #1402  
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Old Nov 15, 2017 | 11:39 AM
  #1403  
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Originally Posted by TylerT
Well, there's really no other way to put this but ...

The good:

My tuner remotely applied my base tune last night and the car is running awesome - I was instructed to drive 40 miles to see what my fuel trims were so he could make further adjustments.

The bad:

I'm fairly certain the rear main seal blew out only after 38 miles or so.

I pulled next to my house and took a flashlight to the engine bay to verify if there were any leaks and I noticed the subframe had a few drops on it. I looked below the car and noticed a silver dollar sized puddle of oil after only sitting there for maybe 5 minutes or so.

I pulled the car into the garage and took a look underneath, lots of oil right where the transmission and bellhousing meet. Not a good sign .. at all.


What am I going to do?

I'm going to order a new gasket / flange for the rear main seal and think of a plan of attack ... I either have to pull the motor & transmission again as one unit OR I pull the transmission just by itself - 2 equally shit jobs.

Where did I go wrong?

I'm really not sure at this point - clearly the RTV gasket maker applied failed at some point, I'm just not sure where ..

Sure, another motor / transmission pull is going to be a total pain in the ass ... but the thing I am most worried about is if oil destroyed my brand new clutch disk.

I will keep you all updated.
Damn that sux but at least you caught it early.
I have never pulled motors before but i heard it gets easier and much faster the 2nd time around. ...
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Old Nov 15, 2017 | 11:40 AM
  #1404  
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Originally Posted by TylerT
The bad:

I'm fairly certain the rear main seal blew out only after 38 miles or so.


.
WOW. Sorry to hear that, after all that work
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Old Nov 15, 2017 | 12:31 PM
  #1405  
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Originally Posted by SamDoe1
Okay, I lol'd pretty hard.

Thanks Sam .. ya dick.

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Old Nov 15, 2017 | 12:33 PM
  #1406  
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Originally Posted by oonowindoo
Damn that sux but at least you caught it early.
I have never pulled motors before but i heard it gets easier and much faster the 2nd time around. ...
I agree - All bolts have been removed and reinstalled .. the pull process should be done within a day or so. Plus, the labor is free

The only thing that bums me out is how costly it will end up being - fluids alone will total roughly $60 bucks ... new rear main seal & gasket maker is another $100+ ... new clutch disk (if ruined) could add up to another $250 - $300.

Originally Posted by 2012wagon
WOW. Sorry to hear that, after all that work
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Old Nov 15, 2017 | 12:55 PM
  #1407  
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Dang sorry to hear that Tyler. Guess the positive is you are coming up on a holiday weekend with time to do it at least.
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Old Nov 15, 2017 | 01:33 PM
  #1408  
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That sucks man! Is the rear main where you used the coke bottle to seat it? Is there an actual tool to install the rear main seal? Maybe you could borrow one from the dealer?
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Old Nov 15, 2017 | 02:05 PM
  #1409  
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Originally Posted by CCColtsicehockey
Dang sorry to hear that Tyler. Guess the positive is you are coming up on a holiday weekend with time to do it at least.
Yup, 4 days ... the wife works most of them so I am mostly in the clear.

Originally Posted by gnuts
That sucks man! Is the rear main where you used the coke bottle to seat it? Is there an actual tool to install the rear main seal? Maybe you could borrow one from the dealer?
If I were to guess, the gasket that fit over the crank was installed correctly. I think the liquid gasket maker at the bottom of the flange that mates to the upper oil pan is what failed.

Here's my theory: I applied the gasket maker too thin and torqued it down before fully setting in. My B5 mechanic told me to use a different silicon sealant and more of it.

Until I pull the transmission off, I don't really have a way to verify it since it's covered by the flywheel.
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Old Nov 15, 2017 | 03:20 PM
  #1410  
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Way to stay positive, my friend.
I'm sure it was glorious to drive, even for only 38 miles.
You'll figure this out.

One word of advice, if I may. Pay serious attention to your wife...I know she's cool as fuck and you guys are newlyweds but bro garage time and tunnel vision to correct something (especially during a holiday weekend) may not bode as well as she lets on.
Don't ask how I know but if you need to put it on hold to spend quality time, do it.
That's it, none of my business and I'm not in your relationship, obviously...

Love you, man...
don't sweat the money, you're in it at this point...I'm sure it'll all be worth it and if it gets to the point where it's not, I know you're smart enough to stop the bleeding and let it be someone else's project.
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Old Nov 15, 2017 | 03:34 PM
  #1411  
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Originally Posted by rockstar143
Way to stay positive, my friend.
I'm sure it was glorious to drive, even for only 38 miles.
You'll figure this out.

One word of advice, if I may. Pay serious attention to your wife...I know she's cool as fuck and you guys are newlyweds but bro garage time and tunnel vision to correct something (especially during a holiday weekend) may not bode as well as she lets on.
Don't ask how I know but if you need to put it on hold to spend quality time, do it.
That's it, none of my business and I'm not in your relationship, obviously...

Love you, man...
don't sweat the money, you're in it at this point...I'm sure it'll all be worth it and if it gets to the point where it's not, I know you're smart enough to stop the bleeding and let it be someone else's project.
You couldn't be more correct.

Personal AF:

She's already made a few comments on how much time I've been spending on the car.

After getting home last night, she could tell I wasn't happy and it didn't make for a good mood ... she also knew right away that something big must have happened and it'll require even more time from me.

But no worries, we've talked over lunch today - I'm not touching the car until Thanksgiving weekend (Which coincidentally, she has off) and we've got a good chunk of time together until then ... I've got a few things in the works and I'm sure it'll smooth over okay.

I do appreciate your advice though, spot-fucking-on.


Last edited by TylerT; Nov 15, 2017 at 03:37 PM.
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Old Nov 15, 2017 | 04:00 PM
  #1412  
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Originally Posted by rockstar143
Way to stay positive, my friend.
I'm sure it was glorious to drive, even for only 38 miles.
You'll figure this out.

One word of advice, if I may. Pay serious attention to your wife...I know she's cool as fuck and you guys are newlyweds but bro garage time and tunnel vision to correct something (especially during a holiday weekend) may not bode as well as she lets on.
Don't ask how I know but if you need to put it on hold to spend quality time, do it.
That's it, none of my business and I'm not in your relationship, obviously...

Love you, man...
don't sweat the money, you're in it at this point...I'm sure it'll all be worth it and if it gets to the point where it's not, I know you're smart enough to stop the bleeding and let it be someone else's project.
you are the new resident relationship and marriage therapist/counselor
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Old Nov 16, 2017 | 02:37 AM
  #1413  
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Originally Posted by TylerT
Okay, I lol'd pretty hard.

Thanks Sam .. ya dick.



Trying to lighten the mood. It'll all turn out fine in the end one way or another.
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Old Nov 16, 2017 | 07:03 AM
  #1414  
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Originally Posted by 2012wagon
you are the new resident relationship and marriage therapist/counselor
nah J is just angling here. Trying to get Tyler to give up on this project and sell so he can spend more time with the wife. This way J can acquire an S4 of his own finally.


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Old Nov 16, 2017 | 07:11 AM
  #1415  
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LMAO...
I'm not as positive as Tyler...
I would bail!
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Old Nov 16, 2017 | 09:24 AM
  #1416  
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I would bail too
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Old Nov 16, 2017 | 09:36 AM
  #1417  
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I've come too far and spend too much money to just give up

If I were to bail at this moment, it would be worthless $ wise anyhow.
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Old Nov 16, 2017 | 09:40 AM
  #1418  
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I don't think I could bail either. You go this.
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Old Nov 16, 2017 | 09:41 AM
  #1419  
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will you two share an apartment?
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Old Nov 16, 2017 | 09:45 AM
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J is just really trying to win his way into Tyler.


Wait, what?
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Old Nov 16, 2017 | 09:48 AM
  #1421  
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been there
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Old Nov 16, 2017 | 10:14 AM
  #1422  
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Not impressed, eh.
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Old Nov 16, 2017 | 03:34 PM
  #1423  
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Well guys, I've given this a lot of thought and I'm certain the rear main seal blew due to improper installation.

This is what the gasket / seal looks like up close:



This lip is very sensitive and very easy to fold - I'm sure as we were sliding it over the crank it gave way .. also not having the right installer tool didn't help (currently tracking that down).

Gasket goes around the crank outlined in red:



Gasket maker gets applied to what's in blue.

The good news is, (If my clutch is in fact f'd) I believe I found a replacement clutch disk that mimics the Clutchmaster FX400 disk almost to the exact specs; size, 6 puck, ceramic material, etc) for $150 + shipping.

Expensive mistake and hopefully one I won't go through again, motor is scheduled for pull #2 on Thanksgiving weekend.

Live and learn.

Last edited by TylerT; Nov 16, 2017 at 03:37 PM.
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Old Nov 16, 2017 | 03:38 PM
  #1424  
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maybe after this, you can start charging other people to do replace their main seals
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Old Nov 16, 2017 | 05:13 PM
  #1425  
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Originally Posted by rockstar143
LMAO...
I'm not as positive as Tyler...
I would bail!
Originally Posted by 2012wagon
I would bail too
Originally Posted by TylerT
I've come too far and spend too much money to just give up

If I were to bail at this moment, it would be worthless $ wise anyhow.
Sunk cost fallacy: How the Sunk Cost Fallacy Makes You Act Stupid
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Old Nov 16, 2017 | 05:16 PM
  #1426  
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Originally Posted by ttribe
If I understood that, I would be balling like the rest of you guys in my BMW/Audi/Caddy. Instead I don't understand it, and live in my loser Acura
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Old Nov 16, 2017 | 05:26 PM
  #1427  
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Shit is too serious to read on AZ... i prefer making fun of Trump
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Old Nov 16, 2017 | 07:03 PM
  #1428  
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Damn sorry to hear that, Tyler. Glad to hear you're not feeling defeated and you're ready to get back at it.
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Old Nov 16, 2017 | 08:17 PM
  #1429  
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Fuck, I'm guilty of most of that article.
Great and different perspective, thanks for sharing, Tim.
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Old Nov 26, 2017 | 09:53 AM
  #1430  
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I hope everybody had a good thanksgiving!

Last week has been hectic to say the least, sorry for the long post:

I picked up a new daily, an 07 Fit 5 speed. It has 197k miles but was really well taken care of with a lot of maintenance records. For $3,000, it's a ton of car for the money. It weighs 400 pounds less than the S2000 and feels really direct .. I enjoy driving it.

33mpg first tank.







Now ... the sad bit.

I sold my S2000 on Thanksgiving. Certainly a bitter sweet moment, but I really got my use out of that car at 167k miles.

I bought it January of 2014 and put 52,000 miles on it, daily'd it for almost 3 years .. it never gave me issues on or off the track

I'll be back, but as of right now it doesn't really fit our needs right now and if I ever need my S2000 fix .. my mom has one an hour away.

Farewell.



Now ... the positive bit:

On Thanksgiving day, my wife went into work so I had pretty much the entire day to start the disassembly process once again:





The second time went much quicker - we had everything disconnected and all fluids drained in 3 hours .. motor came out shortly after that.

Once the transmission was off, I could finally examine my clutch and see if it got soaked in oil.

Bone dry

So happy about that - new disk from Clutchmasters is $351 shipped and a generic / lightly reviewed disk goes for $175 ... phew.

New rear main seal put on properly. Turns out the gasket folded backwards ... the new one was triple checked before putting the clutch assembly and transmission back on




Back in:




Fairly smooth process other than stripping a few bolts and heading to Home Depot, car is up and running:







Bumper will be on shortly, we need to reroute a few wires and do some last minute checks.

Got it up to oil temp and drove 30 miles to see if we could spot any leaks, nothing yet . Car runs great ... and is loud as f$(* - open 3" downpipes that are right beneath the shifter box, it makes your ears ring. I need to take my Miltek exhaust and have it welded soon.

Predictably we had a few kinks to work out - my fuel trims in partial throttle are way off. My tuner seems to think it's o2 sensors, exhaust leaks, vacuum leak, etc - we will hopefully have it figured out today so new revisions can be flashed and I can enjoy the car this week (with ear plugs)

Idle looks good, partial throttle is way off.





That's it for now ... thanks for reading, beyond happy with the progress.

Last edited by TylerT; Nov 26, 2017 at 09:55 AM.
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Old Nov 26, 2017 | 10:18 AM
  #1431  
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The Fit is a great car & a blast to rip around.

Sucks about the S2K but I'm sure boost will keep you occupied..
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Old Nov 26, 2017 | 01:58 PM
  #1432  
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I've heard K20s like finding their way into the engine bay of 1G Fits....
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Old Nov 27, 2017 | 09:00 AM
  #1433  
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Originally Posted by teh CL
The Fit is a great car & a blast to rip around.

Sucks about the S2K but I'm sure boost will keep you occupied..


I'm really digging the Fit though - I guess you could say it gives me a different type of entertainment?

Originally Posted by TacoBello
I've heard K20s like finding their way into the engine bay of 1G Fits....
If it came down to it ... I would swap in a K20
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Old Nov 27, 2017 | 09:30 AM
  #1434  
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And comes with a 6mt!
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Old Nov 27, 2017 | 09:46 AM
  #1435  
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he got 33 mpg on the first tank where he was probably hooning...
I'm jealous...I should have fit instead of a3.
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Old Nov 27, 2017 | 09:49 AM
  #1436  
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Here's a quick clip of what the exhaust sounds like on a cold start.

You can see how brutal the clutch is ... very grabby. Hill starts are very challenging ... I've already stalled it twice


Here's a few pictures from yesterday:

I finally got to wash it ... hasn't been done since early - mid October

Also detailed the engine bay




Last edited by TylerT; Nov 27, 2017 at 09:54 AM.
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Old Nov 27, 2017 | 01:17 PM
  #1437  
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nice work! glad it's up and running. that's a great price on the Fit, looks clean. My wife is going to need a city DD in a year or two and I'm going to put that on the list.
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Old Nov 27, 2017 | 03:32 PM
  #1438  
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You sold your s2k!?!?!?!?
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Old Nov 27, 2017 | 03:40 PM
  #1439  
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Originally Posted by gnuts
nice work! glad it's up and running. that's a great price on the Fit, looks clean. My wife is going to need a city DD in a year or two and I'm going to put that on the list.
Thanks!

Yeah, Fit is a great daily.

Merging on the freeway with 109hp can be challenging at times.

Maybe San Diego is a bit different, but traffic tends to be thick and people still drive 65+mph. I've already been hassled by a few people because I can't merge quickly enough

Slow car problems

Originally Posted by JS + BRZ
You sold your s2k!?!?!?!?
Yup ... sad day.
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Old Nov 27, 2017 | 03:42 PM
  #1440  
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Originally Posted by TylerT
Thanks!

Yeah, Fit is a great daily.

Merging on the freeway with 109hp can be challenging at times.

Maybe San Diego is a bit different, but traffic tends to be thick and people still drive 65+mph. I've already been hassled by a few people because I can't merge quickly enough

Slow car problems
After just over a year in my wife's Civic LX automatic, I feel you here. Huge drop in power, coming from the 2G TL. My F150 feels like a rocket by comparison.
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