How-to: Tear Down and Rebuild 2002 Honda Odyssey Transmission

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Old 06-09-2019, 08:22 PM
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How-to: Tear Down and Rebuild 2002 Honda Odyssey Transmission

My name is Bruce. A friend at Odyclub.com told me that someone at the acurazine forums told him about the NHTSA report detailing the results of their findings on the automatic transmissions for the TL 3.2L engine. That person told me specifically what that report said were the causes of all these transmission failures which should include the MDX. Our 2002-2004 Honda Odyssey transmissions are nearly identical to your TL. Accords, Civics, and Pilots are also included with these transmission problems. I took what he told me and made a massive video about it. I'll save you the trouble but if you look at the video description it links to my 2 articles about which parts are causing the transmission to fail and the solution I found.
https://www.odyclub.com/threads/quic...ission.353519/

https://www.odyclub.com/threads/foun...roblem.352145/

This is a massive 25 part (give or take) video series. It will get better at around part 5 or 6 so if you are patient it will be worth it. Explains all you ever wanted to know about our transmissions. I'll update this thread when I release new videos.
Part 1:

Part 2:
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Old 06-11-2019, 12:55 PM
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Also make sure you watch in the highest quality setting: 1080p

Part 3

Part 4

Part 5

Also for those wondering why I would post this Odyssey rebuild video on an Acura forum, it's because the NHTSA conducted the tests on an Acura engine AND the transmission failures include these models which includes Acuras. this means all these transmissions are similar designs so this video would show concepts that are similar to all of them:

2002-04 Odyssey
2003–04 Pilot
2001–02 Acura MDX
2003–04 Accord V-6
2000–04 Acura 3.2 TL
2001–03 Acura 3.2 CL

Last edited by eksine; 06-11-2019 at 01:02 PM.
Old 06-14-2019, 02:27 PM
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Part 6

Part 7

Also part 13 will be one of the most important parts, it talks and shows the thrust needle bearing for 3rd clutch for the 5 speed. for 4 speed auto transmissions you will need to grind out the thrust washer for 2nd clutch yourself. the links for the 2 articles I wrote explain it
Old 06-14-2019, 09:28 PM
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omg, just realized my math is way off. I'm halfway through to editing and on part 20 and there's still half the videos left to edit, so there must be a part 40 or so. I don't know what went wrong with the math, unless I forgot to add the videos from the 2nd hard drive. uploading at about 1Mbps 24/7 gets me about 2 videos upload in 24 hours, that's if the youtube uploader doesn't freeze which it does constantly.each video about 5 or 5.5 GB, 30 - 35 mins each. omg I think I will be working on this for 1 more month. editing take 15-40 mins each, 1.5 hours to render the video in videopad free maybe 12 hours to upload it. 5 months shooting the rebuild videos, 11 months including the removal and reinstall of the transaxle. video taping the removal. the uploading takes way longer than the editing which is already a long time
Old 06-15-2019, 09:35 AM
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Um, wow.
Old 06-15-2019, 09:49 AM
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Part 8

Part 9
Old 06-15-2019, 09:53 AM
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are these videos interesting or helpful? just curious, nobody has given me any feedback except a handful of thumbs up on youtube, which I'm grateful for
Originally Posted by SuperGreg
Um, wow.
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Old 06-15-2019, 09:57 AM
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I meant to say it shows the thrust WASHER for 3rd clutch for the 5 speed transmission, not the bearing, although I was told the needle bearing is also a culprit in the transmission failures so replace the washer with the updated new design. replace the bearing too, but the bearing I do not think there is a new design

Originally Posted by eksine
Also part 13 will be one of the most important parts, it talks and shows the thrust needle bearing for 3rd clutch for the 5 speed. for 4 speed auto transmissions you will need to grind out the thrust washer for 2nd clutch yourself. the links for the 2 articles I wrote explain it
Old 06-15-2019, 12:06 PM
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Originally Posted by eksine
are these videos interesting or helpful? just curious, nobody has given me any feedback except a handful of thumbs up on youtube, which I'm grateful for
Not that I drive an automatic of any sort, Honda/Acura or otherwise, but I absolutely think your video series is (or at least will be) extremely helpful to folks. The thing is, it is the rare individual who will be rebuilding their own unit, so it may be a while before someone follows your instructions.

FWIW, just for kicks and grins, I've often thought I'd enjoy buying a failed transmission and upgrading/rebuilding it. If/when I do that I'll certainly take a hard look at your videos.
Old 06-15-2019, 12:23 PM
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Thanks man. yeah I've been told not many people do this, but even if it's not helpful, at least people can find it fascinating taking a look at all the parts inside and stuff
Originally Posted by horseshoez
Not that I drive an automatic of any sort, Honda/Acura or otherwise, but I absolutely think your video series is (or at least will be) extremely helpful to folks. The thing is, it is the rare individual who will be rebuilding their own unit, so it may be a while before someone follows your instructions.

FWIW, just for kicks and grins, I've often thought I'd enjoy buying a failed transmission and upgrading/rebuilding it. If/when I do that I'll certainly take a hard look at your videos.
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Old 06-17-2019, 06:10 PM
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Part 10

Part 11

Part 12
Old 06-19-2019, 08:18 PM
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Part 13 (an important part)

Part 14

Part 15
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Old 06-22-2019, 09:48 PM
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Part 16

Part 17

Part 18
Old 06-22-2019, 09:50 PM
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Part 19

Part 20
Old 06-26-2019, 09:09 PM
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Part 21

Part 22

Part 23
Old 06-26-2019, 09:10 PM
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Part 24

Part 25
Old 06-28-2019, 09:34 PM
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Part 26

Part 27

Part 28
Old 06-30-2019, 10:40 PM
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Part 29 (This is the last part)
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Old 07-03-2019, 02:59 AM
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Hi Bruce, great work on the tear down and the instructions on the rebuild.

For those in the Seattle, Kent, Auburn, Federal Way and Bellevue Washington area, I know a person who can rebuild the transmission for $1,000, but you need to remove and install transmission yourself. If you want him to remove and install + pickup service, $1450.

Ivan's they guy (253-740-3969) and he has 20+ years of experience working in this vintage year of Honda and Acura transmission. I recently got my other 2003 Acura TL Type S's transmission rebuilt by him and its shifting perfectly flawless now. He uses new torque converter, and Raybestos clutch friction material.

My car has 245,000 miles before transmission hit the shoot. The torque converter had worn out which clogged the internal filter which restricted pressure flow which caused excesse damage to friction material. Plus the friction material had worn down a lot due to age.

Last edited by ksu90; 07-03-2019 at 03:05 AM.
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