Second gen CL/TL throttle coolant bypass DYI

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Old 04-25-2009, 10:30 PM
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Second gen CL/TL throttle coolant bypass DYI

I searched for a dyi for the throttle coolant bypass with no luck until I found this perfect dyi. It was not created by me so I thank UltraMagneticAL for it and post the original link:

http://www./forum/f13/...ictures-17930/


okay...this is pretty much a FREE mod. i know all you peeps out there like that...free engine upgrade....well this is pretty much an easy diy that adds about 2-5hp (i saw the dyno somewhere, but i forgot where).

There is a color code in the letters...red means you just totally disconnect those, blue you connect together somehow, and white is just a guide so you know where you are in the engine bay. Oh yeah, do this mod when your car has been sitting for a while, that way you don't spill hot coolant on yourself. You'll need needlenose pliers to remove the clamps and to pull some of the hoses off, and some coolant in case you spill too much.


I took the intake piping off so it would be easier to work with. Disconnect points A and B. The hose that came from A will connect to point C, and the hose that came from B, you just put aside. some hoses are easier to connect that others, so switch them around as you like just as long as you get point C to connect with point D.


Does the metal pipe at E look familiar? there's a coolant line that runs through there so i just moved it under the intake pipe. F is the main coolant line that runs back to the radiator. D is located just above F, near the block. The next picture illustrates that the best:


Once you get C to connect D using any combination of hoses, then you're pretty much finished. This is what the final layout should look like:


for your reference, the stock flow goes from A to B to E to D. Points A and B are input and output from the throttle body. we simply bypass those by adding the point C and connecting it to E. I have no clue how this mod adds power, but i know it does. I felt a slight gain after doing this, plus my gas mileage is slightly better. my engine temp gauge sits between 1/8-1/4 depending if it's cold or hot outside. normally it would of been at 1/4-1/2. so my guess is that the engine runs slightly cooler, thus adding more power. hell it works.

Again thanks UltraMagneticAL for this writeup.
Old 04-25-2009, 11:18 PM
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what does this do? how does it work?
Old 04-25-2009, 11:27 PM
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Coolant is running through the throttlebody, unless you live where it gets below 32 that is unnecessary.

It takes some heat out of the intake tract.

I meant to say I removed the metal pipe labeled E.
Old 04-26-2009, 12:15 AM
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Thats a coincedence, I was planning on doing this tomorrow.

They do that so ice doesn't form in the tb when it is cold out. Ive also heard some shit about it being for emission but who cares.
Old 04-26-2009, 12:17 AM
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Originally Posted by civicdrivr
Thats a coincedence, I was planning on doing this tomorrow.

They do that so ice doesn't form in the tb when it is cold out. Ive also heard some shit about it being for emission but who cares.
what are you gonna do when winter rolls around?
Old 04-26-2009, 12:21 AM
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Ill take some pictures when doing it, so people dont freak when they're looking at an H series tb.
Old 04-26-2009, 12:21 AM
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Originally Posted by 2Fast4you
what are you gonna do when winter rolls around?
Fuck it. Its warm now. Thats all that matters.
Old 04-26-2009, 12:27 AM
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Originally Posted by 2Fast4you
what are you gonna do when winter rolls around?
I live in Az it never gets below 50.
Old 04-26-2009, 05:24 AM
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Originally Posted by civicdrivr
Fuck it. Its warm now. Thats all that matters.
+1. I was about to do the same thing today. you shouldnt worry about ice getting in your tb unless you live in a fairly cold climate. even if you do worry it doesnt take more than 10 minutes to change back.
Old 04-26-2009, 08:26 AM
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Originally Posted by civicdrivr
Ill take some pictures when doing it, so people dont freak when they're looking at an H series tb.
It looks so much the same you would swear it was just a slightly smaller scale model.

I just wanted to be 100% sure of what I was doing before I took it apart.

I did it yesterday without removing the CAI in under 10 minutes, including putting in a new vacuum hose so I could remove the metal tube.
Old 04-26-2009, 01:40 PM
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This is a good mod. Its similar to installing a Cold Air Intake. Looks like there is a little confusion on how it works so I thought I might clear it up a little for those of you who are interested.

The purpose of the coolant running through the throttle body is only to prevent ice from forming in it as stated by an earlier poster. I don't think it has anything to do with emissions and is only a safety measure. The ice could cause the engine to run like crap or, say you were cruising on the interstate for a few hours in -5 degree weather, the throttle plate could get stuck open and you would find yourself in a sticky situation. I don’t think it’s likely that it would happen unless you were in a seriously cold environment because there will always be thermal energy transferred to the intake since it is still in the hot engine bay connected to a 200+ degree block of metal near 1000+ degree headers but Honda and every other manufacturer does it to cover their ass from a lawsuit in case of an accident caused by it. I will tell you that if you think you will be driving in extremely cold weather you MUST remember to reconnect the hot coolant loop so you don't possibly kill yourself or someone else in the event the throttle body did get stuck open. Even in the South you could get in trouble if the temp went freakishly low.

Removing the loop stops the hot coolant from entering the throttle body and thus the throttle body stays much cooler, closer to ambient temperature. By staying cooler, the intake air charge is not warmed up as much from the transfer of thermal energy in the hot throttle body to the intake air charge passing through it like a radiator. The coolant that runs through the throttle body is about 200+ degrees so the throttle body will be much cooler without it.

Because air molecules expand when heated and contract when cooled, cooler air is more dense air. More dense air has more oxygen molecules per given volume. That translates to the air entering the combustion chambers to also be slightly more dense with oxygen. When the air entering the combustion chambers is more dense, the ECM can inject more fuel to react with the extra oxygen and thus you have a slightly larger explosion. It’s the same affect as driving in 40 degree weather vs. driving in 110 degree weather. When the air getting into the combustion chambers is colder you always make more power. You have probably noticed your car feels faster when you open it up on the winter nights vs. the hot summer days.

This is the same effect the Outlaw Engineering spacers provide. They limit the rate of thermal energy transfer from the engine block to the upper intake manifold so it stays cooler and does not warm the intake air as much as it passes through. The throttle body spacers with the Outlaw kit only serve to isolate the hot throttle body (with throttle body coolant loop connected) from the upper intake manifold so it doesn’t get much heat transfer from the hot throttle body. The coolant bypass eliminates the need for the throttle body spacer with the Outlaw engineering kit. Some people think there is still a gain from adding volume to the upper intake manifold with the TB spacer but that increased volume is so slight that there would be no increase in power in my opinion.

Last edited by jproy; 04-26-2009 at 01:42 PM.
Old 04-26-2009, 02:20 PM
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I have the P2R Spacer & gaskets and wanted to do this also to make the intake air as cool as possible.

Great explanation jproy.

Thanks
Old 04-26-2009, 03:24 PM
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FYI, The thermoblok spacer kit includes this mod. They give you a coupler to complete it.
I've used that for 2+ years now.
Old 04-26-2009, 04:05 PM
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I've had this done to my throttle body for over 3 years in New York with no issues of a stuck throttle body.
Old 04-26-2009, 04:37 PM
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The outlaw kit came with the coupler also but it isnt necessary. There is enough length on the hoses to remove one of them and loop the other hose end to where you removed the other hose. CleanCL made me aware of this a few months ago. Like CleanCL said, I dont see ice ever becoming an issue but if it did I dont want you saying I didnt says so. Its why Honda did it in the first place.
Old 04-26-2009, 05:00 PM
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Originally Posted by e30cabrio
It looks so much the same you would swear it was just a slightly smaller scale model.
Yea, my battery for the camera was dead anyway. Took me about 10 mins. Very self explanatory.
Old 04-26-2009, 05:05 PM
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Originally Posted by civicdrivr
Yea, my battery for the camera was dead anyway. Took me about 10 mins. Very self explanatory.
did ya notice anything?
Old 04-26-2009, 05:19 PM
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Haven't taken a test drive yet. I may go out for a drive tonight if not Ill let you know tomorrow. Its in the 80s right now so it *should* make a slight difference.
Old 04-26-2009, 05:51 PM
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Originally Posted by fuzzy02CLS
FYI, The thermoblok spacer kit includes this mod. They give you a coupler to complete it.
I've used that for 2+ years now.

which kit ??
the one frm p2r or the one frm outlaw engineering ??

look what i found "article "
http://www.hondacarforum.com/honda-t...dy-spacer.html
Old 04-26-2009, 05:58 PM
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Hmm...maybe I should do this...
Old 04-26-2009, 09:24 PM
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Didnt notice much of a difference on the quick drive this evening. It was still 86* out though, so I wasn't expecting much.
Old 04-26-2009, 10:37 PM
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Originally Posted by poisx7
which kit ??
the one frm p2r or the one frm outlaw engineering ??

look what i found "article "
http://www.hondacarforum.com/honda-t...dy-spacer.html
Outlaw kit
Old 04-27-2009, 04:41 AM
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https://acurazine.com/forums/2g-cl-2001-2003-50/5hp-%245-bucks-434516/
Old 04-27-2009, 03:35 PM
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so anybody experience differences like the OP did?
Old 04-27-2009, 06:29 PM
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So far no, but only put about 15 miles on the car since yesturday. Tomorrow is the real test.
Old 04-27-2009, 09:13 PM
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Did this mod to my car. I ran it through 0 to 20 degree temperature, icy fog, and negative degree wind, and it never froze.
Old 04-28-2009, 10:51 AM
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Originally Posted by BigLizard
Did this mod to my car. I ran it through 0 to 20 degree temperature, icy fog, and negative degree wind, and it never froze.
did you notice any gains?
Old 04-28-2009, 04:17 PM
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Just did this in my car (03 cl-s). I am pretty sure this is right. Please have a look and if you have questions i will answer them to the best of my knowledge. Anyone is welcome to add their thoughts or let me know asap if i did this wrong... hope not

I detached both ends of the red dotted coolant line.



The red parts indicate where the coolant line ran that i took off.






Picture from the front of the engine with the bypass complete.


Make sure you plug in any electrical things you may have unplugged during the process. I tried starting my car at first and it stalled after 3 seconds.. i closed my eyes in shock and seen a blurry word.. looked like 'FAIL' then i remembered i unplugged my map sensor. Plugged it back in and everything works. Will post if i feel any gains and will be watching my temp gauge.. should be a slight increase i hope.
Old 04-28-2009, 05:08 PM
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post any differences you guys notice please, good or bad. i dont feel like doing this if it doesnt do much.
Old 04-28-2009, 05:26 PM
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Originally Posted by 2Fast4you
did you notice any gains?
nope
Old 04-28-2009, 05:34 PM
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Originally Posted by BigLizard
nope
I'm probably not gonna do it then
Old 04-28-2009, 06:02 PM
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You will probably notice it in warmer weather and more so on a dyno with numbers rather than on the street. took me only 10 minutes to do and with no extra parts. I have done this before on my integra and never had my throttle get stuck from cold temps here in Chicago.
Old 04-28-2009, 06:08 PM
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Originally Posted by 2Fast4you
I'm probably not gonna do it then
Go for it anyway.
Old 04-28-2009, 07:37 PM
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It was about 90 here today and I noticed that the car felt like it had more power. Getting on i95 earlier i was able to beast it alittle more then usual. It could have been just one of those days where she ran good though. This car is very inconsistent.
Old 04-28-2009, 07:43 PM
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^ Mine seems a bit inconsistent also...
Old 04-28-2009, 07:50 PM
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Mine seems a bit quicker, it was 95 here today.

I pulled the VSA throttlebody off today and felt no difference, I am not thrilled leaving it off but with it on the 71MM bored throttlebody is useless, I may be selling it.
Old 04-29-2009, 09:02 AM
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I would do this free trick, but you are all crazy if you think you feel something.
Old 04-29-2009, 12:29 PM
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Yea probably, but two days in a row now, the car has been driving great. We'll see in the long term.
Old 04-29-2009, 03:13 PM
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keep us updated, although i doubt i will be doing, even though im not worried about the throttle freezing. plus since no "real" differences can be felt. if it improves MPGs or longevity of the engine then ill do it.

faster warm up time is better for me cause the engine/tranny slams into reverse on a cold start.
Old 04-29-2009, 08:38 PM
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Lately Ive noticed that I've been driving hard on it, so getting a MPG figure from me isnt the best idea. But I averaged 26mpg mixed, and I beat the shit out of the car.


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