2003 CL 6 speed in a 2004 Odyssey

Old 02-23-2017, 12:10 PM
  #161  
Moderator
Chapter Leader (South Florida Region)
iTrader: (6)
 
rockstar143's Avatar
 
Join Date: Sep 2008
Posts: 77,902
Received 19,914 Likes on 14,457 Posts
I still love this thread...
thanks for keeping us a breast.
Old 02-24-2017, 02:21 PM
  #162  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
Just for reference.

Old 02-26-2017, 10:49 AM
  #163  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
I wanna stress how important it is to have the proper info when doing a swap like this. This morning I cut PCM connector E from the CLs harness and started crimping the adapter onto the end in order to connect it to the Ody's harness. The service manual I have shows pin E13 (FANC) as being blue with a red trace. It's not, it's green. I ran out and looked at the corresponding wire on the Ody's harness. It is blue/red. I looked at the Ody's service manual. It shows that wire to be labeled FANC, so that info jives but I was still worried. I didn't want to move forward until I had some kind of concrete evidence that I was doing things right. I pulled the CLs Electrical Troubleshooting Manual out and looked up the fan controller schematic for the manual transmission. Turns out it's green for the M/T and blue/red for the A/T. I'm using the Acura's radiator and fans so I will be able to finish the wiring on both ends. This isn't like my old 57 F100. One crossed wire could set me WAY back if I were to accidentally fry the PCM. Don't guess at this stuff guys. Get the manuals. I paid $15 for the Ody's service manual on Craigslist, downloaded the Ody's Electrical Troubleshooting Manual for free on Odyclub.com, got the CLs service manual for $22 online, and the CLs Electrical Troubleshooting manual for $15 on eBay. I couldn't have done this without this info.

That said, let me know if you need any schematics or anything out of these manuals. I'm happy to post pics.



The following users liked this post:
teh CL (02-26-2017)
Old 02-26-2017, 11:11 AM
  #164  
Moderator
 
cu2wagon's Avatar
 
Join Date: Aug 2014
Location: Dirty H-Town, Amerikkka
Posts: 28,432
Received 7,772 Likes on 5,045 Posts
Good catch! And one of the reasons that many people are unwilling to perform such a procedure on their own. You really need to understand the bigger picture, even when working at this level.

The following users liked this post:
teh CL (02-26-2017)
Old 02-26-2017, 11:49 AM
  #165  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
The finished adapter. I've still gotta put the other connectors on the Ody's harness but you get the idea.

The following 2 users liked this post by johnboy1313:
TacoBello (02-28-2017), teh CL (02-26-2017)
Old 02-26-2017, 11:54 AM
  #166  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
Originally Posted by johnboy1313
Just for reference.

One more thing. On the 2000 Odyssey, the electrical Troubleshooting Manual showed pin A1 as SHO2S. Turns out it's actually A23. There is no A1 on the 2000 Ody.
The following users liked this post:
Benitin2016 (07-09-2021)
Old 02-26-2017, 03:28 PM
  #167  
Unregistered Member
iTrader: (2)
 
Karanx7's Avatar
 
Join Date: Dec 2010
Location: Phoenix, AZ
Age: 33
Posts: 4,144
Received 555 Likes on 445 Posts
Are you using the CL-S6 ECU or the original Odyssey ECU? I don't think you'll be able to retain 100% functionality with the Odyssey ECU.
Old 02-26-2017, 03:38 PM
  #168  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
Originally Posted by Karanx7
Are you using the CL-S6 ECU or the original Odyssey ECU? I don't think you'll be able to retain 100% functionality with the Odyssey ECU.
Im using the CL computer.
Old 02-26-2017, 10:12 PM
  #169  
Former Sponsor
iTrader: (1)
 
rondog's Avatar
 
Join Date: Oct 2001
Location: yonkers, NY
Age: 45
Posts: 8,320
Received 129 Likes on 101 Posts
Loving this, can't wait to see vids and the finished product!
The following users liked this post:
johnboy1313 (02-27-2017)
Old 02-28-2017, 08:45 AM
  #170  
Unregistered Member
iTrader: (2)
 
Karanx7's Avatar
 
Join Date: Dec 2010
Location: Phoenix, AZ
Age: 33
Posts: 4,144
Received 555 Likes on 445 Posts
Originally Posted by johnboy1313
Im using the CL computer.
Okay, let me know if you get stuck or have any questions. I've setup my Auto TL using the manual CL computer before.
Old 02-28-2017, 09:16 AM
  #171  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
Originally Posted by Karanx7
Okay, let me know if you get stuck or have any questions. I've setup my Auto TL using the manual CL computer before.
Will do. Did you have to change anything in the Data Link Connector (OBD II)?
Old 02-28-2017, 09:35 AM
  #172  
Team Owner
 
TacoBello's Avatar
 
Join Date: Jun 2014
Location: In an igloo
Posts: 30,487
Received 4,416 Likes on 3,322 Posts
man, I would never even hesitate to do a swap like this... until it came to the electrical. That stuff is like trying to comprehend an alien language to me.

But then again, I still have problems setting the clock on my VCR, so you know...
Old 02-28-2017, 09:43 AM
  #173  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
Originally Posted by TacoBello
But then again, I still have problems setting the clock on my VCR, so you know...
Mine's been blinking 12:00 since 1996.
The following users liked this post:
TacoBello (02-28-2017)
Old 02-28-2017, 09:50 AM
  #174  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
Originally Posted by TacoBello
until it came to the electrical. That stuff is like trying to comprehend an alien language to me.
Maybe it will give me some clout with our new masters when the robots take over. After tackling this, I'm convinced it's gonna happen someday.
The following 2 users liked this post by johnboy1313:
TacoBello (02-28-2017), thoiboi (02-28-2017)
Old 02-28-2017, 10:27 AM
  #175  
Senior Moderator
 
thoiboi's Avatar
 
Join Date: Apr 2010
Location: SoCal, CA
Posts: 46,857
Received 8,568 Likes on 6,621 Posts
Originally Posted by TacoBello
But then again, I still have problems setting the clock on my VCR, so you know...
You've finally upgraded from the Betamax huh?
The following users liked this post:
TacoBello (02-28-2017)
Old 03-05-2017, 02:30 PM
  #176  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
I'm just gonna leave this here. It's not finished but at least it fits. I'm so stoked right now.

The following users liked this post:
TacoBello (03-06-2017)
Old 03-05-2017, 02:31 PM
  #177  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
I think those animal sacrifices are working.
Old 03-05-2017, 05:01 PM
  #178  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
The ECU is in and wired.
The following users liked this post:
TacoBello (03-06-2017)
Old 03-06-2017, 11:59 AM
  #179  
Moderator
iTrader: (1)
 
teh CL's Avatar
 
Join Date: Dec 2004
Location: Kelowna
Age: 36
Posts: 14,217
Received 999 Likes on 650 Posts
Good show.

Must have been fun drilling for the master cylinder
Old 03-06-2017, 12:14 PM
  #180  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
Originally Posted by teh CL
Good show.

Must have been fun drilling for the master cylinder
That part's not done yet. I'm a fan of small victories.
Old 03-07-2017, 05:31 PM
  #181  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
For those of you that asked, the transmission mounts bolt directly to the K-member.
Old 03-07-2017, 08:09 PM
  #182  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
Extended clutch rod.

The master cylinder is going to be a good distance away from the pedal. I had to add some to the clutch rod. This a piece of tubing with a nut welded in each end.
Old 03-07-2017, 08:45 PM
  #183  
Team Owner
 
TacoBello's Avatar
 
Join Date: Jun 2014
Location: In an igloo
Posts: 30,487
Received 4,416 Likes on 3,322 Posts
Whoa... Why aren't you bolting it to the firewall? There's a lot of force put on the CMC, with the clutch pedal. You want zero movement whatsoever when it comes to the CMC... I'm curious to see what you have planned for it. Seems like you're creating a lot of extra work for it. I'm not sure what the odyssey engine bay looks like, but for the TL, RSX, etc, the CMC gets tucked between the driver's side strut tower and firewall... It's a pain in the ass to install in there!
Old 03-07-2017, 09:49 PM
  #184  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
Originally Posted by TacoBello
Whoa... Why aren't you bolting it to the firewall?
Cause there's a strut tower in the way. There is no space between the strut tower and the firewall. The back of the strut tower is the firewall.
Old 03-08-2017, 12:09 PM
  #185  
Unregistered Member
iTrader: (2)
 
Karanx7's Avatar
 
Join Date: Dec 2010
Location: Phoenix, AZ
Age: 33
Posts: 4,144
Received 555 Likes on 445 Posts
Originally Posted by johnboy1313
Cause there's a strut tower in the way. There is no space between the strut tower and the firewall. The back of the strut tower is the firewall.
Yea, the TL and CL have a very tight fit for the clutch master cylinder, but it looks like the Odyssey has actually no space there. Gotta do what you have to.
The following users liked this post:
johnboy1313 (03-08-2017)
Old 03-09-2017, 08:21 AM
  #186  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
Not a whole lot to report this morning. When I was stripping the Acura, one of the bell-housing bolts pulled all of the threads out, the starter bolt that the ground strap runs to broke off, and one of the slave cylinder bolts broke off (the head broke off, the rest of the stud is seized in the body of the slave cylinder). Last night, I heli-coiled the stripped hole in the block and drilled the broken stud out of the starter. I was able to use a piece of 1/4-20 rod with a nut on each end to hold the starter together. I still have to figure out how to get the slave cylinder off of the broken stud to try to get the stud out. I'm planning on putting the engine and transmission in this weekend.

How is the slave cylinder coupled to the clutch fork? Once the trans is installed, will I be able to pull the clutch fork lever away from the slave cylinder with a ratchet strap in order to get to the slave cylinder? I can't get it off of the stud with the clutch fork attached.
Old 03-09-2017, 10:55 AM
  #187  
Unregistered Member
iTrader: (2)
 
Karanx7's Avatar
 
Join Date: Dec 2010
Location: Phoenix, AZ
Age: 33
Posts: 4,144
Received 555 Likes on 445 Posts
Originally Posted by johnboy1313
Not a whole lot to report this morning. When I was stripping the Acura, one of the bell-housing bolts pulled all of the threads out, the starter bolt that the ground strap runs to broke off, and one of the slave cylinder bolts broke off (the head broke off, the rest of the stud is seized in the body of the slave cylinder). Last night, I heli-coiled the stripped hole in the block and drilled the broken stud out of the starter. I was able to use a piece of 1/4-20 rod with a nut on each end to hold the starter together. I still have to figure out how to get the slave cylinder off of the broken stud to try to get the stud out. I'm planning on putting the engine and transmission in this weekend.

How is the slave cylinder coupled to the clutch fork? Once the trans is installed, will I be able to pull the clutch fork lever away from the slave cylinder with a ratchet strap in order to get to the slave cylinder? I can't get it off of the stud with the clutch fork attached.
God, you're giving me nightmares with that thread stripping talk.

The slave just has 2 bolts that go into the tranny in front of the clutch fork. Super easy to remove and install, and you won't need a ratchet strap even. However, I would definitely remove that broken stud before you install the trans... No reason to break your back in a tight space, when it's perfectly open outside the car right now.
Old 03-09-2017, 11:20 AM
  #188  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
Originally Posted by Karanx7
The slave just has 2 bolts that go into the tranny in front of the clutch fork. Super easy to remove and install, and you won't need a ratchet strap even. However, I would definitely remove that broken stud before you install the trans... No reason to break your back in a tight space, when it's perfectly open outside the car right now.
Yeah, one of those two bolts broke just below the surface of the slave cylinder. I can't get the actuator rod out of the clutch fork because I can't move the slave cylinder back, away from the clutch fork. I can't move the slave cylinder up, over the broken stud, because the actuator rod is engaged in the clutch fork.
Old 03-09-2017, 11:26 AM
  #189  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
Here's why I had to heli-coil one of the holes in the block. This is what we deal with in Northern Illinois.


This one came out just below the starter.

Last edited by johnboy1313; 03-09-2017 at 11:39 AM.
Old 03-09-2017, 12:34 PM
  #190  
Unregistered Member
iTrader: (2)
 
Karanx7's Avatar
 
Join Date: Dec 2010
Location: Phoenix, AZ
Age: 33
Posts: 4,144
Received 555 Likes on 445 Posts
Yea dude, I had the same shit happen to me the first time I split the tranny from the engine. I'm pretty sure that it was a virgin before I opened it, but I had like 3 come out like that (All were going into the tranny case though).

As for the slave, that's really strange. Your actuator rod might have rusted into the shift fork, because it should have some wiggle room. Try a reverse out drill bit to get the stud out, then just yank the slave out. If it's outside the car still, then you shouldn't have any problem extracting that stud.

Btw, use anti-sieze generously when putting those bolts back in. I also replaced all the bolts, which might be overkill. Stripped bolts are by far the only thing I hate about wrenching, just pure agony man.
The following users liked this post:
johnboy1313 (03-09-2017)
Old 03-09-2017, 02:38 PM
  #191  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
This came outta my '01 Civic a couple weeks ago. I stripped it round, then had to dremel most of the way through it, then chisel it off.
Old 03-09-2017, 07:18 PM
  #192  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
I got that last broken bolt out of the slave cylinder. Didn't even ruin the threads in the tranny case. Thanks for the tips Karanx7.

What should I use to clean the bell housing? It's full of old clutch material.

Should I clean the sensor in the bellhousing while I can?

With no pressure against the throwout bearing, the clutch fork doesn't return. Is this normal?

Should I clean this sensor while I have easy access to it?




Last edited by johnboy1313; 03-09-2017 at 07:22 PM.
Old 03-09-2017, 08:56 PM
  #193  
Unregistered Member
iTrader: (2)
 
Karanx7's Avatar
 
Join Date: Dec 2010
Location: Phoenix, AZ
Age: 33
Posts: 4,144
Received 555 Likes on 445 Posts
I cleaned the crap out of my bell housing insides, but they'll probably get dirty right away. It's normal for the fork to be loose like that. Just make sure you replace the throw out and flywheel bearing.

I wouldn't mess with that sensor. It's the crank sensor specific for true manuals (only the 2003 CL-S6 ever used it). Also make sure you get a clutch and flywheel that are specific for this sensor, or just reuse the old flywheel if it's in good shape.
Old 03-09-2017, 09:35 PM
  #194  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
How do I know if the clutch and flywheel are correct for this sensor? I ordered from rockauto.com. Their website doesn't ask if it's a type s or not. From what I can tell the new flywheel looks identical to the old one. The old clutch was thrown away so I can't compare.
Old 03-10-2017, 04:38 AM
  #195  
Suzuka Master
iTrader: (1)
 
zeta's Avatar
 
Join Date: Aug 2003
Location: S. Florida
Posts: 5,530
Received 1,731 Likes on 1,389 Posts
Originally Posted by johnboy1313
How do I know if the clutch and flywheel are correct for this sensor? I ordered from rockauto.com. Their website doesn't ask if it's a type s or not. From what I can tell the new flywheel looks identical to the old one. The old clutch was thrown away so I can't compare.
If you ordered from rockauto specifically for an '03 Acura CL under the 'Transmission-Manual' product category than you should have been shown only the sensor compatable flywheel(s) and clutch/pressure plate kit(s) avialable for the car. It is pretty hard to order the incorrect parts.

The flywheel/clutch kit OEM equivalents without the Acura/Honda price markup are made by LUK:
LUK DMF063
More Information for LUK DMF063

LUK 08047
More Information for LUK 08047

Last edited by zeta; 03-10-2017 at 04:43 AM.
The following users liked this post:
johnboy1313 (03-10-2017)
Old 03-10-2017, 05:53 AM
  #196  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
Rockauto didnt ask if it was the type S or base model. I got the LUK dmf063. It says it's for both vehicles.
Old 03-10-2017, 06:43 AM
  #197  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
I got the luk 08047 clutch kit.
Old 03-10-2017, 07:28 AM
  #198  
Suzuka Master
iTrader: (1)
 
zeta's Avatar
 
Join Date: Aug 2003
Location: S. Florida
Posts: 5,530
Received 1,731 Likes on 1,389 Posts
Originally Posted by johnboy1313
Rockauto didnt ask if it was the type S or base model. I got the LUK dmf063. It says it's for both vehicles.
You are correct, it does not delineate between the 'S and the Base CL; however, the 'S 6-speed was only made in '03 and the Base CL-P (Premium) never had a manual six speed trans. in any of the years it was made.

I had the same LUKdmf063 and LUK08047 clutch kit installed in Dec 2015; so you should be good to go.

Also, you should not have to worry about the crank sensor; unless, of course it looks like this one below.
It was destroyed when part of the OEM pressure plate fractured off, making its way to the crank trigger on a LW Aasco flywheel; thus, causing the crank trigger to 'knock the shit' out of it and anything else that was flying around within that cavity. You probably won't drive your Ody as hard as this guy does his CL-S6. :wink:

Originally Posted by 2ndgentl



The following users liked this post:
johnboy1313 (03-10-2017)
Old 03-10-2017, 08:18 AM
  #199  
Instructor
Thread Starter
 
johnboy1313's Avatar
 
Join Date: Jan 2016
Location: Rockford, IL
Posts: 248
Received 60 Likes on 46 Posts
I saw that. My wife will be driving this one, so I can't really promise anything.
The following 2 users liked this post by johnboy1313:
Mark K. Wells (10-27-2020), zeta (03-10-2017)
Old 03-10-2017, 08:26 AM
  #200  
Suzuka Master
iTrader: (1)
 
zeta's Avatar
 
Join Date: Aug 2003
Location: S. Florida
Posts: 5,530
Received 1,731 Likes on 1,389 Posts
Originally Posted by johnboy1313
I saw that. My wife will be driving this one, so I can't really promise anything.
Nice. It's not very often to stumble upon a female who likes to row through the gears, sounds like a keeper.

Good luck with your project.
The following users liked this post:
johnboy1313 (03-10-2017)

Thread Tools
Search this Thread

All times are GMT -5. The time now is 06:46 AM.