First ever Excelerate J-pipe finally broken after 3.5 years of use.

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Old 05-27-2014, 09:35 AM
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First ever Excelerate J-pipe finally broken after 3.5 years of use.

I was the initial test car for the Excelerate J-Pipe back in June, 2010. I actually had it installed by the guys at Billy Boat Performance Exhaust where they designed and built it, so you could say I was the first guy to have this installed on my car.

It gave me many years of trouble-free maintenance as well as a bump in MPG's and some power. A few months after the install, I also added a third-cat delete pipe and Takeda intake.

This January, I was starting to notice a buzzing noise during acceleration only at certain times in the RPM band. This buzzing became more frequent but with a busy life, I couldn't stop to take a look at it. Earlier this month, I saw a post on how some of you with aftermarket J-pipes were also getting buzzing noises and the fix was spacing out the crossmember with washers in between. The noise was getting worse and then the pitch and tone of the exhaust changed to the tone you normally hear when your exhaust has a hole in it. Just to be on the safe side, I visited a Fastenall store to get some washers to do the fix myself if my diagnosis turned up negative on an exhaust leak.

Once I got the car jacked up and on jacks (not an easy task), I got underneath the car and noticed the flex pipe had some obvious corrosion and thinning of the metal strands. Then I started up the car and got underneath it and although I could not feel any pulsating leak, I could definitely hear noise exiting from around the flex pipe. So I turned the car off and then proceeded to take off the crossmember and then J-pipe/cat delete pipe. I took pictures of it that I will post later on tonight, but the bottom line is that the flex pipe is toast. Without a doubt, I cast suspicion on the rubbing/contact between the flex pipe and the crossmember. The rest of the pipe, including the gaskets, are in remarkably good shape.

Since my J-pipe was free, I'm going to find a place to repair it and maybe make a modification to weld on a longer flex pipe as well as welding on the third cat delete pipe so that I can have my own home-made J-pipe V2 like many of you already have.

So your individual experience may vary, but my J-pipe lasted me over 70,000 miles since the installation and about 3.5 years.

Oh, and for those of you tracking my recent install of the SPEC Clutch Stage 2+ clutch that I had installed in January, the issue of a chattering clutch was almost completely remedied as soon as I put the stock J-pipe and 3rd cat. back on the car. I can't give you any explantion for why this is except that maybe the low end-torque has been regained and has allowed smoother transitions and less throttle input to get the car moving from a stop. Interesting!

Last edited by prepreludesh; 05-27-2014 at 09:37 AM.
Old 05-28-2014, 01:24 AM
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The stock J-pipe and stock cat are more resistive (in terms of exhaust gas flow) when compared to the aftermarket pair.

It is a general rule that higher exhaust flow rate will almost always rob away some low-end torque, but add some power to the high engine rpm band.

That's why the significant return of low-end torque and better low-speed throttle response when the more restrictive OEM parts are back in place. However, also expect the loss of high-end horsepower now when compared to the previous higher flow aftermarket parts.
Old 05-28-2014, 12:35 PM
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Thanks for the post as I think it's trying to demonstrate the durability of the product. However, I was bit confused by the title as I thought the actual j-pipe had broken. The flex section is always the weakest link especially with these large V6 motors because they rock back and forth. So a simple replacement of that flex section will get you back up and running. And since you want to modify it and make it a V2 style j-pipe that should be an easy upgrade for a muffler shop.

Also if you just want the flex pipe replaced email me and I might be able to take care of you.
Old 05-28-2014, 12:35 PM
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Thanks for the post as I think it's trying to demonstrate the durability of the product. However, I was bit confused by the title as I thought the actual j-pipe had broken. The flex section is always the weakest link especially with these large V6 motors because they rock back and forth. So a simple replacement of that flex section will get you back up and running. And since you want to modify it and make it a V2 style j-pipe that should be an easy upgrade for a muffler shop.

Also if you just want the flex pipe replaced email me and I might be able to take care of you.
Old 05-29-2014, 09:28 AM
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Do you have a buddy with a TIG welder... should be an easy job.
Old 06-11-2014, 11:47 PM
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Originally Posted by Edward'TLS
The stock J-pipe and stock cat are more resistive (in terms of exhaust gas flow) when compared to the aftermarket pair.

It is a general rule that higher exhaust flow rate will almost always rob away some low-end torque, but add some power to the high engine rpm band.

That's why the significant return of low-end torque and better low-speed throttle response when the more restrictive OEM parts are back in place. However, also expect the loss of high-end horsepower now when compared to the previous higher flow aftermarket parts.
I know. The return of low end torque is nice, but I do dream of the day for a return to some high end HP gains because I like to drive like a dick on the highway more times than not. I need that extra passing "oomph"

Originally Posted by Excelerate
Thanks for the post as I think it's trying to demonstrate the durability of the product. However, I was bit confused by the title as I thought the actual j-pipe had broken. The flex section is always the weakest link especially with these large V6 motors because they rock back and forth. So a simple replacement of that flex section will get you back up and running. And since you want to modify it and make it a V2 style j-pipe that should be an easy upgrade for a muffler shop.

Also if you just want the flex pipe replaced email me and I might be able to take care of you.
Thank you and your company for hooking me up with it in the first place. I won't ask for a new flex pipe from you because it'd just be a lot of hassle for something you already gave me free through a misinterpretation in the first place. When I first saw the pipe with my own eyes at Billy Boat, I thought to myself that the flex pipe would be the first thing to go due to how small it was, yet I could clearly see the parameters they had to work with, back before the V2 was made, so it's not like I blame anybody for this happening. I simply wanted to post this up to make sure those with the V1 knew this would eventually be something they'd have to take care of just like any other exhaust system in the world (they corrode and need replaced).

Here are some interesting side by side pictures for anybody who cares to see them, as promised:

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Old 06-12-2014, 08:48 AM
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Hi, you mentioned experiencing a bump in MPG...can you elaborate on how much change or when you observed this (highway, city, or overall)? And, now that you went back to stock, did you then observe a decrease in MPG? I have been on the fence about getting a J-pipe... An increase in Gas mileage would make it more attractive. Thank you in advance.
Old 06-13-2014, 09:21 PM
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Originally Posted by juaijao
Hi, you mentioned experiencing a bump in MPG...can you elaborate on how much change or when you observed this (highway, city, or overall)? And, now that you went back to stock, did you then observe a decrease in MPG? I have been on the fence about getting a J-pipe... An increase in Gas mileage would make it more attractive. Thank you in advance.
When the car was new (from 0 up to 10,000 miles), the best mileage I got was 26.2mpg all highway driving. Then, after the j-pipe was installed, my highway mileage best got all the way up to 27.8mpg. Later on, probably around 15,000-17,000 miles, I added the Takeda intake and third-cat delete pipe and found my personal best in MPGs to be 29.5mpgs all highway driving.

After the reinstallation of the stock exhaust, I don't think it's a fair assessment yet, but I'm not seeing better than 23.0mpg of mixed driving (60/40 hwy/city). A lot has changed since then and now (with 80,000 miles on the car) like the fact I have different tires, spark plugs that are nearing the end of their life and an intake filter that could probably stand a good cleaning. Plus, I have added the front and rear OEM lip kit, which might actually add some drag to the car, lowering the MPGs.
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Old 07-11-2014, 02:12 PM
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so basically what i'm seeing here is. if i don't want a J-pipe but want the 3rd cat gone I can simply have a test pipe install IN PLACE OF THE CAT WITH THE STOCK J-pipe.
Old 07-11-2014, 02:14 PM
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^it wont do you any good.
might as well get the jpipe.

a test pipe is good for like .5 horsies.
Old 07-11-2014, 02:27 PM
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Makes no sense ^^^ but I ain't going to doubt you. From what I'm seeing the set up is almost the same. just one with a cat one without. Like a Toda header vs a Mugen. 1-5 hp difference give or take once the cat is replace.
Old 07-11-2014, 02:30 PM
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^no sir.
the jpipe has longer primaries. this is where the gains come from.
simply replacing the 3rd cat(which is there ONLY to achieve ULEV II status) will not net you significant gains.

most cars dont even have that 3rd cat.
Old 07-11-2014, 02:37 PM
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To be honest I don't care about HP Gains. I'm more looking better flow and sound. After seeing investing a lot of money in certain bolt on gain no power i'm not worried about HP Gain until hondata decides to step in.
Old 07-11-2014, 02:39 PM
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^so, the fuck is the point of replacing that 3rd cat with a test pipe?

if you're just after sound, replace the mid-muffler with a straight pipe. a muffler shop will have to weld it. then you could replace the resonator with a larger resonator then finish it off with different mufflers, like magnaflow.
Old 07-11-2014, 02:47 PM
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Honestly I could give a fuck. All I want to know is from the picture i'm seeing could I simply swap the cat out with a test pipe or a weld on one form a muffler shop. Simple yes or know. If you don't know then its simple. YOU DON'T KNOW.
Old 07-11-2014, 02:50 PM
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^from the pictures, one could look and figure out a test pipe could be swapped out.

but you wont be gaining sound from it.
But, hey! I'm not the one asking questions, you are.
Old 07-11-2014, 02:56 PM
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Cool all I want to be sure about thanks! Oh on a side note.. you do not know what I have already done for me to ask that question or the reason behind it. But I'll leave it as that. Thanks again for confirming.
Old 07-11-2014, 03:02 PM
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^if you're asking a basic question, I can assume you dont have any extensive mods.

what are your mods?

Last edited by justnspace; 07-11-2014 at 03:05 PM.
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