Rotor Resurfacing? Read This First.

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Old 02-15-2011, 04:52 PM
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Rotor Resurfacing? Read This First.

Don't Refinish Brake Discs Unnecessarily

Back in July of this year, we revised S/B 00-037,
Brake Disc Refinishing Guidelines. That revision had
two purposes:

• It removed the requirement to refinish new brake
discs. (Improvements in manufacturing processes
have made that unnecessary.)

• It stated that you should only refinish brake discs
when they are scored or out of specification for
runout or parallelism (backed up by
measurements).

But since then, there’s still been a lot of brake disc
refinishing being done, particularly during client-pay
brake jobs. This is a waste of perfectly good brake
disc material and, more importantly, your client’s
money. So please review your repair policies when
replacing brake pads. Our investigations have shown
that the need for disc refinishing should be rare.
Discs should be refinished only if they’re scored or
out of spec. For detailed inspection instructions, refer
to the appropriate S/M.
http://techinfo.honda.com/Rjanisis/pubs/SN/B101200.PDF

https://acurazine.com/forums/3g-tl-2004-2008-93/acura-servicenews-bulletins-588838/ - December 2010


Referenced TSB: http://techinfo.honda.com/Rjanisis/pubs/SN/B101200.PDF

If the direct link doesn't work, follow the instructions on this page: https://acurazine.com/forums/3g-tl-2004-2008-93/3g-tl-technical-service-bulletins-tsbs-3g-garage-j-016-a-613659/
Old 02-15-2011, 06:15 PM
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x2

https://acurazine.com/forums/showpos...4&postcount=30

Originally Posted by nfnsquared
Basically, if your rotors are not causing pulsing (not warped and meet run out specs) during braking, are smooth and ungrooved and meet thickness specs (23mm), there's no reason to resurface or replace them. FYI, my original rotors are still within spec at 108K miles (OEM pads lasted 63K, RB ET300 pads since then).

A proper bed-in procedure should eliminate any old pad material and deposit an appropriate amount of new pad material to produce noise free braking. A lot of brake shops will tell you to resurface the rotors but that's totally unnecessary and takes life out of the rotors. In fact, Acura issued a Service News article (Dec, 2010, quoted below) specifically telling dealers not to resurface rotors unless they don't meet run out/parallelism specs.

Since you don't plan on installing the pads yourself, you'll need to confirm that the shop will do a complete bed-in of the pads or just tell them to install the pads and do the bed-in procedure yourself.

"Don't Refinish Brake Discs
Unnecessarily

Back in July of this year, we revised S/B 00-037,
Brake Disc Refinishing Guidelines. That revision had
two purposes:
• It removed the requirement to refinish new brake
discs. (Improvements in manufacturing processes
have made that unnecessary.)
• It stated that you should only refinish brake discs
when they are scored or out of specification for
runout or parallelism (backed up by
measurements).
But since then, there’s still been a lot of brake disc
refinishing being done, particularly during client-pay
brake jobs. This is a waste of perfectly good brake
disc material and, more importantly, your client’s
money. So please review your repair policies when
replacing brake pads. Our investigations have shown
that the need for disc refinishing should be rare.
Discs should be refinished only if they’re scored or
out of spec. For detailed inspection instructions, refer
to the appropriate S/M.
"

Last edited by nfnsquared; 02-15-2011 at 06:17 PM.
Old 02-15-2011, 06:44 PM
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Ahh. Missed that. Haven't been in the TL section as much the past few months.

Old 02-16-2011, 08:50 AM
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The PROPER way to resurface the rotors on these cars is by using the lathe that resurfaces them ON THE CAR. All Honda and Acura dealers do it this way because the new surface is then perfectly perpendicular to the wheel hub and spindle.
.
Old 02-16-2011, 09:13 AM
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What other reasons would you have for resurfacing rotors other than them being "out of spec" (warped)?
Old 02-16-2011, 10:05 AM
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Originally Posted by Aman
What other reasons would you have for resurfacing rotors other than them being "out of spec" (warped)?
None. Unfortunately, many shops turn rotors simple to prevent customers from coming back with noise complaints. Turning ensures all old pad material is removed, however a simple sanding and/or proper bed-in procedures will perform this task without taking valuable rotor material/thickness.
Old 02-16-2011, 10:32 AM
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Originally Posted by Aman
What other reasons would you have for resurfacing rotors other than them being "out of spec" (warped)?
I can't tell you the number of posts I've read that basically say, "Getting new pads, should I resurface my rotors?" Or, "Shop wants $xxx for brake job - pads & resurface rotors. Is that a good deal?"

Even if there is no indication that the rotors need resurfacing. How can the shop quote resurfacing if they don't even have the car yet? They're just taking your money.

A lot of us believe that the TL rotors are prone to warping - shaking under braking. Taking mass away from the rotor unnecessarily will just make the problem show up sooner.
Old 02-16-2011, 07:25 PM
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Originally Posted by Aman
What other reasons would you have for resurfacing rotors other than them being "out of spec" (warped)?
None whatsoever. I go from race pads to street pads all the time on the same rotors which are very different in compositions. One good burn in and everything is fine.

It's nice Honda has finally joined the rest of the world. They're even recognizing their Z1 is junk 10 years too late.
Old 02-16-2011, 07:27 PM
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Originally Posted by Bearcat94
I can't tell you the number of posts I've read that basically say, "Getting new pads, should I resurface my rotors?" Or, "Shop wants $xxx for brake job - pads & resurface rotors. Is that a good deal?"

Even if there is no indication that the rotors need resurfacing. How can the shop quote resurfacing if they don't even have the car yet? They're just taking your money.

A lot of us believe that the TL rotors are prone to warping - shaking under braking. Taking mass away from the rotor unnecessarily will just make the problem show up sooner.
Exactly. They will warp quicker the second time once you remove mass. The OEM rotor warpage problem made the choice to go to a BBK easy.
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