Where does the 2.5 exhaust manifold crack?

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Old Nov 21, 2010 | 08:39 PM
  #1  
THATPRELUDEGUY's Avatar
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From: Hackensack, NJ
Where does the 2.5 exhaust manifold crack?

I'm trying to get a fix on where the exhaust manifold cracks and if there's any way to do a half ass job of repairing it just to get through inspection. Could someone give me an idea of where the crack occurs?

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Old Nov 22, 2010 | 12:12 PM
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My recollection is where the individual pipes join the catalytic converter/header. I think it was the mid pipe that was cracked. Difficult to access for welding. I took to one shop and he didn't want to try to weld. I've read of others w/ successful repairs though.

Note, this is SS410 steel, a type of stainless. It is weldable w/ steel consumible, but this will damage the anti-corrosion properties. Proper welding would use a SS consumible.

good luck
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Old Nov 26, 2010 | 11:10 PM
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From: Hackensack, NJ
I wonder if I can use somethng like JB weld for a short time solution just to get me through inspection.
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Old Nov 27, 2010 | 09:13 AM
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Originally Posted by THATPRELUDEGUY
I wonder if I can use somethng like JB weld for a short time solution just to get me through inspection.
I'm certain J&B weld won't work. Epoxies will melt/burn at 1000+F temps where the intake manifold runs. There are some muffler cements that might temporarily hold, but I'm doubtful. I seriously doubt you can get to the crack w/o removing the intake manifold. If you do that, you for sure want to repair or replace the part.

good luck
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Old Nov 29, 2010 | 07:17 PM
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its a real pain to get it out. i have just welded my exhaust manifold about a month ago. Texashonda is correct. my break was completely around the middle pipe at the cat. worked quite well exept im an amatuer welder and i used a home depot 90 amp welder. i might need to pull it down and hit it again. That part happens to cost $500 - $700
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Old Nov 29, 2010 | 07:25 PM
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Try searching car-part.com for a used exhaust manifold near you, go by to inspect, and purchase if good.

good luck
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Old Nov 29, 2010 | 07:59 PM
  #7  
leonardobubbico's Avatar
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maybe its a ny thing but i believe you cannot purchase a used catalytic converter which happens to be attached to the manifold. bad news for me.
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